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Home >> Hyundai >> 2021 >> Santa Fe Calligraphy, AWD >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Intake And Exhaust System - 2.5T (Except HEV) >> Intercooler >> Repair Procedures >> Removal and Installation

Removal and Installation

  1. Disconnect the battery negative terminal.
  2. Remove the air cleaner assembly.

    (Refer to Intake and Exhaust System - "AIR CLEANER ")

  3. Remove the front bumper beam assembly.

    (Refer to Body (Interior and Exterior) - "FRONT BUMPER AND RADIATOR GRILLE (EXCEPT HEV) ")

  4. Remove the air intake shield (A).

    Tightening torque: 

    7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)

    G14537534Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the intercooler air guard (A).

    Tightening torque: 

    7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)

    G14537535Courtesy of HYUNDAI MOTOR AMERICA
  6. Disconnect the intercooler inlet hose (A).
    G14537536Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the recirculation valve (RCV) (A) & purge pipe (B) from the intercooler.

    Tightening torque: 

    Recirculation valve (RCV) Bolt: 0.8 ~ 1.2 kgf.m

    Purge pipe Bolts: 1.9 ~ 2.5 kgf.m

    G14537537Courtesy of HYUNDAI MOTOR AMERICA
  8. Loosen the intercooler upper mounting bracket (A).
    G14537538Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the intercooler assembly.
    G14537539Courtesy of HYUNDAI MOTOR AMERICA
  10. Install in the reverse order of removal.