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Home >> Hyundai >> 2021 >> Ioniq Hybrid SEL >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System (HEV) >> Front Disc Brake >> Repair Procedures >> Removal

Repair Procedures: Removal

  1. Loosen the wheel nuts slightly.

    Raise the vehicle, and make sure it is securely supported.

  2. Remove the front wheel and tire (A) from the front hub.

    Tightening torque: 

    107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)

    G13850509Courtesy of HYUNDAI MOTOR AMERICA
  3. Loosen the brake hose mounting bolt and then remove the brake hose bracket.

    Tightening torque:

    8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb-ft)

    G13850510Courtesy of HYUNDAI MOTOR AMERICA
  4. Put down the caliper body after loosening the guide rod bolt.

    Tightening torque: 

    21.6 - 31.4 N.m (2.2 - 3.2 kgf.m, 15.9 - 23.1 lb-ft)

    G13850511Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the pad return spring (A).
    G13850512Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Pad return springs must be replaced with new ones whenever pads are replaced.
    • Technicians should be careful not to deform pad return springs.
    • When pad return springs are deformed, it may cause improper braking, more fuel consumption.
  6. Remove the brake pad.
    G13850513Courtesy of HYUNDAI MOTOR AMERICA
  7. Separate the pad retainer. And remove the caliper carrier by loosening the caliper mounting bolts.

    Tightening torque: 

    98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb-ft)

    G13850514Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • When Replacing the brake pad, replace pad return spring (A), pad retainers (B), inner pad shim (C) and brake pads (D).
      G13850515Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove the front brake disc by loosening the screws.

    Tightening torque: 

    4.9 - 5.8 N.m (0.5 - 0.6 kgf.m, 3.6 - 4.3 lb-ft)

    G13850516Courtesy of HYUNDAI MOTOR AMERICA