Removal and Installation

WARNING: This page is about a different variant/trim than selected.

Disconnect the battery negative terminal.
Remove the engine room under cover, and then Drain the engine coolant.
(Refer to Cooling System - "COOLANT ")
Remove the exhaust manifold.
(Refer to Intake And Exhaust System - "EXHAUST MANIFOLD ")
Remove the EGR cooler pipe B (A).
Tightening torque:

18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA
NOTE:
- When installing, replace with new gasket.
Remove the EGR cooler (A).
Tightening torque:

18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA
NOTE:
- When installing, replace with new gasket.
- When installing the EGR cooler, tighten the bolts (or nuts) with pre-torque first, and then tighten the bolts (or nuts) with specified torque in the sequence shown.
  
  Fig 1: EGR Cooler, Bolts And Nuts Tightening Sequence
  Courtesy of HYUNDAI MOTOR AMERICA
Install in the reverse order of removal.
Fill the radiator with coolant.
(Refer to Cooling System - "COOLANT ")
NOTE:
- When changing the coolant and draining air, be sure to follow the filling instructions of the Integrated Thermal Management Module (ITM).