LEMON Manuals: Even more car manuals for everyone
Home >> Hyundai >> 2020 >> Sonata SEL >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 8 (Cylinder Head Assembly - 1.6L (Except HEV)) >> CVVT And Camshaft >> Repair Procedures >> Installation

Repair Procedures: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Install the intake CVVT (A).
    G14524196Courtesy of HYUNDAI MOTOR AMERICA
  2. Install the CVVD assembly (A).
    G14524197Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • When installing the intake camshaft, spray the engine oil to the camshaft journal installing part (A) of the cam carrier.

      The amount of application should be enough to flow down both the front and back sides when it is applied to the center.

    • For installation, the timing mark (A) of the intake CVVT and the timing chain mark (B) should be matched.
    G14524198Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • During the installation, there should be no artificial rotation or movement of the guide bracket and control shaft.
    • When removing the CVVD fixing jig, be sure to securely tighten the M6 bolts.
      • If CVVD fixing jig is available, be sure to work by using it.

    When Using the CVVD fixture 

    1. When installing the CVVD assembly mounting bolts (M6), tighten sequence shown.

      Tightening torque: 

      1ST

      4.9 - 6.9 N.m (0.5 - 0.7 kgf.m, 3.6 - 5.1 lb-ft)

      2nd

      9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

      Fig 1: CVVD Assembly Mounting Bolts (Tightening Sequence)
      G14524199Courtesy of HYUNDAI MOTOR AMERICA
    2. Remove the CVVD fixture (A).
      G14524200Courtesy of HYUNDAI MOTOR AMERICA
    3. When installing the CVVD assembly mounting bolts (M6), tighten sequence shown.

      Tightening torque: 

      1ST

      9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

      2nd

      18.6 - 22.6 N.m (1.9 - 2.3 kgf.m, 13.7 - 16.6 lb-ft)

      Fig 2: CVVD Assembly Mounting Bolts (Tightening Sequence)
      G14524201Courtesy of HYUNDAI MOTOR AMERICA
    4. Remove the CVVD assembly mounting bolts (M6) (A).
      G14524202Courtesy of HYUNDAI MOTOR AMERICA
    5. When installing the CVVD assembly mounting bolts (M6), tighten sequence shown.

      Tightening torque: 

      1ST

      4.9 - 6.9 N.m (0.5 - 0.7 kgf.m, 3.6 - 5.1 lb-ft)

      2nd

      9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

      Fig 3: CVVD Assembly Mounting Bolts (Tightening Sequence)
      G14524203Courtesy of HYUNDAI MOTOR AMERICA
    6. Measure the clearance between the control shaft bearing cap and the end of control shaft using a clearance gauge.

      Clearance:  0.0 - 0.05 mm (0.0 - 0.002 in.)

    G14524204Courtesy of HYUNDAI MOTOR AMERICA

    When not using the CVVD fixture 

    1. When installing the CVVD assembly (A) mounting bolts, tighten sequence shown.

      Tightening torque: 

      1ST

      M8 bolts: 9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

      M6 bolts: 4.9 - 6.9 N.m (0.5 - 0.7 kgf.m, 3.6 - 5.1 lb-ft)

      2nd

      M8 bolts: 18.6 - 22.6 N.m (1.9 - 2.3 kgf.m, 13.7 - 16.6 lb-ft)

      M6 bolts: 9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

      Fig 4: CVVD Assembly Mounting Bolts (Tightening Sequence)
      G14524205Courtesy of HYUNDAI MOTOR AMERICA
    2. Release the torque of control shaft bearing cap bolt (A).
      G14524206Courtesy of HYUNDAI MOTOR AMERICA
    3. Push the control shaft bearing cap as close as possible in the direction of the arrow.
      G14524207Courtesy of HYUNDAI MOTOR AMERICA
    4. Install the control shaft bearing cap mounting bolts (A).

      Tightening torque: 

      9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

      G14524208Courtesy of HYUNDAI MOTOR AMERICA
    5. Measure the clearance between the control shaft bearing cap and the end of control shaft using a clearance gauge.

      Clearance:  0.0 - 0.05 mm (0.0 - 0.002 in.)

    G14524209Courtesy of HYUNDAI MOTOR AMERICA
  3. Install the intake OCV & center bolt (A).

    Tightening torque: 

    22.6 - 26.5 N.m (2.3 - 2.7 kgf.m, 16.6 - 19.5 lb-ft) + 32 - 36°

    G14524210Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • To prevent impurities from entering intake oil control valve (OCV) & center bolt, wear rubber gloves.
    • intake oil control valve (OCV) and center bolt, hold the hexagonal portion on the camshaft with a wrench to prevent the camshaft from rotating.
    G14524211Courtesy of HYUNDAI MOTOR AMERICA
  4. Compress the timing chain tensioner piston.
    1. With a pry bar (A), compress the timing chain tensioner piston (B).
      G14524212Courtesy of HYUNDAI MOTOR AMERICA
    2. With a thin gimlet (A), raise the ratchet plate (B) of the timing chain tensioner and fix the piston.
    G14524213Courtesy of HYUNDAI MOTOR AMERICA

    Information 

    • Do not remove the pick (A).
  5. Install the exhaust CVVT (A).
    G14524214Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • When installing the timing chain, be sure that the timing mark (A) of each sprocket is matched with the timing mark (B) (color link) of the timing chain.

    [Exhaust CVVT Timing Mark] 

    G14524215Courtesy of HYUNDAI MOTOR AMERICA
  6. Install the exhaust camshaft (A).
    G14524216Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • When installing the exhaust camshaft, spray the engine oil to the camshaft journal installing part of the cam carrier.

      The amount of application should be enough to flow down both the front and back sides when it is applied to the center.

  7. Install the exhaust oil control valve (OCV) and center bolt (A).

    Tightening torque: 

    22.6 - 26.5 N.m (2.3 - 2.7 kgf.m, 16.6 - 19.5 lb-ft) + 32 - 36°

    G14524217Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • To prevent impurities from entering exhaust oil control valve (OCV) & center bolt, wear rubber gloves.
    • When installing the exhaust oil control valve (OCV) and center bolt, hold the hexagonal portion on the camshaft with a wrench to prevent the camshaft from rotating.
    G14524218Courtesy of HYUNDAI MOTOR AMERICA
  8. Install the camshaft front bearing cap (A) and camshaft bearing caps (B).
    NOTE:
    • If there is enough engine oil on the camshaft front bearing cap and camshaft bearing cap installing bolt and bolt hole, tighten to the minimum required tightening torque.
    • Apply engine oil the upper part of the intake/exhaust camshaft journal, then install the camshaft front bearing cap and camshaft bearing cap. The amount of application should be enough to flow down both the front and back sides when it is applied to the center.
    1. Install the cam carrier mounting bolts (A).

      Tightening torque: 

      18.6 - 22.6 N.m (1.9 - 2.3 kgf.m, 13.7 - 16.6 lb-ft)

      G14524219Courtesy of HYUNDAI MOTOR AMERICA
    2. Install the camshaft front bearing cap and camshaft bearing cap installing bolt with direction from back of engine to the front of engine according to the procedure at down below.

      Tightening torque: 

      4.9 - 6.9 N.m (0.5 - 0.7 kgf.m, 3.6 - 5.1 lb-ft)

      Fig 5: Camshaft Bearing Caps Bolts (Tightening Sequence)
      G14524220Courtesy of HYUNDAI MOTOR AMERICA
    3. Install the camshaft bearing cap installing bolt with direction from back of engine to the front of engine according to the procedure at down below.

      Tightening torque: 

      4.9 - 6.9 N.m (0.5 - 0.7 kgf.m, 3.6 - 5.1 lb-ft)

      G14524221Courtesy of HYUNDAI MOTOR AMERICA
    4. Install the camshaft bearing cap installing bolt with direction from back of engine to the front of engine according to the procedure at down below.

      Tightening torque: 

      4.9 - 6.9 N.m (0.5 - 0.7 kgf.m, 3.6 - 5.1 lb-ft)

      G14524222Courtesy of HYUNDAI MOTOR AMERICA
    5. Install the camshaft front bearing cap and camshaft bearing cap installing bolt with direction from back of engine to the front of engine according to the procedure at down below.

      Tightening torque: 

      9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

      Fig 6: Camshaft Bearing Caps Bolts (Tightening Sequence)
      G14524223Courtesy of HYUNDAI MOTOR AMERICA
    6. Install the camshaft front bearing cap and camshaft bearing cap installing bolt with direction from back of engine to the front of engine according to the procedure at down below.

      Tightening torque: 

      18.6 - 22.6 N.m (1.9 - 2.3 kgf.m, 13.7 - 16.6 lb-ft)

      Fig 7: Camshaft Bearing Caps Bolts (Tightening Sequence)
      G14524224Courtesy of HYUNDAI MOTOR AMERICA
    7. Install the camshaft bearing cap installing bolt with direction from back of engine to the front of engine according to the procedure at down below.

      Tightening torque: 

      11.8 - 13.7 N.m (1.2 - 1.4 kgf.m, 8.7 - 10.1 lb-ft)

      G14524225Courtesy of HYUNDAI MOTOR AMERICA
    8. Install the camshaft bearing cap installing bolt with direction from back of engine to the front of engine according to the procedure at down below.

      Tightening torque: 

      11.8 - 13.7 N.m (1.2 - 1.4 kgf.m, 8.7 - 10.1 lb-ft)

    G14524226Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the fine gimlets (A) that hold the timing chain tensioner.
    G14524227Courtesy of HYUNDAI MOTOR AMERICA
  10. When installing the timing chain, be sure that the timing mark (A) of each sprocket is matched with the timing mark (B) (color link) of the timing chain.

    [Intake CVVT Timing Mark] 

    G14524228Courtesy of HYUNDAI MOTOR AMERICA

    [Exhaust CVVT Timing Mark] 

    G14524229Courtesy of HYUNDAI MOTOR AMERICA
  11. Install the fuel pump bracket (A).

    Tightening torque: 

    18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb-ft)

    G14524230Courtesy of HYUNDAI MOTOR AMERICA
  12. Install the cam to cam guide (A).

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

    G14524231Courtesy of HYUNDAI MOTOR AMERICA
  13. Install the intake and exhaust variable force solenoid (VFS) valves (A).

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

    G14524232Courtesy of HYUNDAI MOTOR AMERICA
  14. Install the cylinder head cover.

    (Refer to Cylinder Head Assembly - "CYLINDER HEAD COVER ")

scientia non olet · About LEMON Manuals