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Home >> Hyundai >> 2020 >> Sonata SEL >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 5 (Engine Cooling System - 1.6L (Except HEV)) >> Integrated Thermal Management Module (ITM) >> Repair Procedures >> Removal And Installation >> Integrated Thermal Management Module (ITM) >> [Intelligent Variable Transmission (IVT)]

[Intelligent Variable Transmission (IVT)]

WARNING: This page is about a different variant/trim than selected.
NOTE:
  • Be careful that static electricity and other voltages are not applied to the integrated thermal management module (ITM).
  • Do not bring anything with magnetism, such as a magnet, close to the integrated thermal management module (ITM).
  • When disconnecting the integrated thermal management module (ITM) connector, make sure that there is no power to the engine and other components.
  • When connecting the integrated thermal management module (ITM) connector, water or oil must be completely removed from the connector and no foreign matters should be entered.
  • When replacing the integrated thermal management module (ITM) connector, be sure to use the specified connector.
  1. Disconnect the battery negative terminal.
  2. Remove the engine room under cover.

    (Refer to Engine and Transaxle Assembly - "ENGINE ROOM UNDER COVER ")

  3. Drain the coolant.

    (Refer to Cooling System - "COOLANT ")

  4. Remove the air duct and air cleaner assembly.

    (Refer to Intake and Exhaust System - "AIR CLEANER ")

  5. Remove the battery.

    (Refer to Engine Electrical System - "BATTERY ")

  6. Remove the engine control module (ECM).

    (Refer to Engine Control/Fuel System - "ENGINE CONTROL MODULE (ECM) ")

  7. Remove the battery tray.

    (Refer to Engine Electrical System - "BATTERY ")

  8. Disconnect the integrated thermal management module (ITM) connector (A).
    G14524467Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the intercooler inlet hose & pipe.
    1. Remove the main wiring protector (A) from bracket. Disconnect the connector (B) and then remove from the intercooler inlet pipe.
      G14524468Courtesy of HYUNDAI MOTOR AMERICA
    2. Remove the intercooler inlet hose & pipe (C).

      Tightening torque: 

      Mounting bolt: 18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb-ft)

      Clamp bolt: 4.9 - 6.9 N.m (0.5 - 0.7 kgf.m, 3.6 - 5.1 lb-ft)

      G14524469Courtesy of HYUNDAI MOTOR AMERICA
      NOTE:
      • Insert the hose until it reaches the end of stopper.
  10. Disconnect the radiator upper hose (A).
    G14524470Courtesy of HYUNDAI MOTOR AMERICA
  11. Disconnect the ATF warmer hose (A).
    G14524471Courtesy of HYUNDAI MOTOR AMERICA
  12. Disconnect the heater hose (A).
    G14524472Courtesy of HYUNDAI MOTOR AMERICA
  13. Remove the integrated thermal management module (ITM) (A).

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

    G14524473Courtesy of HYUNDAI MOTOR AMERICA
  14. Install in the reverse order of removal.
  15. Fill with engine coolant.

    (Refer to Cooling System - "COOLANT ")

    NOTE:
    • The coolant must be injected according to the integrated thermal management module (ITM) coolant filling method.
  16. Start engine and check for leaks.