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Home >> Hyundai >> 2020 >> Sonata SEL >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 10 (Intake And Exhaust System - 1.6L (Except HEV)) >> Intercooler >> Repair Procedures >> Removal And Installation >> Notes

Removal And Installation: Notes

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  1. Disconnect the battery negative terminal.

    Tightening torque: 

    3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 Ib-ft)

    G14524579Courtesy of HYUNDAI MOTOR AMERICA
  2. Remove the engine room under cover (A).

    Tightening torque: 

    Bolt (A): 7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)

    Bolt (B): 3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 lb-ft)

    G14524580Courtesy of HYUNDAI MOTOR AMERICA
    G14524581Courtesy of HYUNDAI MOTOR AMERICA
  3. Disconnect the intake temperature sensor (A).
    G14524582Courtesy of HYUNDAI MOTOR AMERICA
  4. Remove the front bumper cover.

    (Refer to Body - "FRONT BUMPER COVER ")

  5. Remove the intercooler air guard (A).
    G14524583Courtesy of HYUNDAI MOTOR AMERICA
  6. Loosen the mounting bolts (A), and then remove the mounting bracket (B) from intercooler.

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

    G14524584Courtesy of HYUNDAI MOTOR AMERICA
  7. Disconnect the intercooler inlet hose (A).

    Tightening torque: 

    Clamp: 4.9 - 6.9 N.m (0.5 - 0.7 kgf.m, 3.6 - 5.1 lb-ft)

    G14524585Courtesy of HYUNDAI MOTOR AMERICA
  8. Disconnect the intercooler outlet hose (A).
    G14524586Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    1. When disconnect the intercooler inlet hose, pull out the quick connector clamp (A) in the direction of the arrow as shown in the illustration below.
      G14524587Courtesy of HYUNDAI MOTOR AMERICA
    2. Move the quick connector clamp from position (B) to position (C) as shown in the illustration below and pull out the quick connector hose.
      G14524588Courtesy of HYUNDAI MOTOR AMERICA
  9. Disconnect the RCV hose (A).
    G14524589Courtesy of HYUNDAI MOTOR AMERICA
  10. Remove the intercooler (A).
    G14524590Courtesy of HYUNDAI MOTOR AMERICA
    G14524591Courtesy of HYUNDAI MOTOR AMERICA
  11. Install in the reverse order of removal.