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Home >> Hyundai >> 2020 >> Sonata SEL >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 10 (Intake And Exhaust System - 1.6L (Except HEV)) >> Intercooler >> Repair Procedures >> Removal And Installation >> Intercooler Inlet Pipe

Intercooler Inlet Pipe

WARNING: This page is about a different variant/trim than selected.
  1. Disconnect the battery negative terminal.

    Tightening torque: 

    3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 Ib-ft)

    G14524592Courtesy of HYUNDAI MOTOR AMERICA
  2. Remove the engine cover.
    G14524593Courtesy of HYUNDAI MOTOR AMERICA
  3. Remove the air duct (A).
    G14524594Courtesy of HYUNDAI MOTOR AMERICA
  4. Remove the air cleaner assembly.
    1. Disconnect the RCV hose (A).
    2. Disconnect the breather hose (B).
    3. Disconnect the intake air hose (C).
    4. Disconnect the air flow sensor (AFS) connector (D).
    5. Remove the air cleaner assembly (E).

      Tightening torque: 

      Hose Clamp: 2.9 - 4.9 N.m (0.3 - 0.5 kgf.m, 2.2 - 3.6 lb-ft)

      Air Cleaner Assembly: 3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 Ib-ft)

      G14524595Courtesy of HYUNDAI MOTOR AMERICA
      NOTE:
      • When install the intake hose, match the alignment marks (A).
        G14524596Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the battery.
    1. Open the "+" cable cover (A).
      G14524597Courtesy of HYUNDAI MOTOR AMERICA
    2. Loosen the "+" cable mounting nut (B).

      Tightening torque: 

      7.8 - 9.8 N.m (0.8 - 1.0 kgf.m, 5.8 - 7.2 lb-ft)

      G14524598Courtesy of HYUNDAI MOTOR AMERICA
    3. Remove the battery mounting bracket (C), and then remove the battery.

      Tightening torque: 

      18.6 - 29.4 N.m (1.9 - 3.0 kgf.m, 13.7 - 21.7 lb-ft)

      G14524599Courtesy of HYUNDAI MOTOR AMERICA
  6. Disconnect the ECM connector (A).
    G14524600Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the ECM & battery tray (A).

    Tightening torque: 

    18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb-ft)

    G14524601Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove the intercooler inlet hoses & pipe.
    1. Disconnect the main wiring (A), connector (B) from intercooler inlet pipe.
      G14524602Courtesy of HYUNDAI MOTOR AMERICA
    2. Remove the intercooler inlet hose & pipe (C).

      Tightening torque: 

      Mounting Blot: 18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb-ft)

      Clamp Bolt: 4.9 - 6.9 N.m 0.5 - 0.7 kgf.m, 3.6 - 5.1 lb-ft)

      G14524603Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the differential Pressure hose mounting bolt (A).

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

    G14524604Courtesy of HYUNDAI MOTOR AMERICA
  10. Disconnect the EGR hose (A).
    G14524605Courtesy of HYUNDAI MOTOR AMERICA
  11. Remove the intercooler inlet pipe (A).

    Tightening torque: 

    18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb-ft)

    G14524606Courtesy of HYUNDAI MOTOR AMERICA
  12. Install in the reverse order of removal.