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Home >> Hyundai >> 2020 >> Sonata SEL >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Fuel Filler Door - Replacement (Except HEV) >> Repair Procedures >> Replacement

Repair Procedures: Replacement

CAUTION:
  • When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
  • Put on gloves to prevent hand injuries.
  1. Remove the Luggage Side Trim [LH].

    (Refer to Interior Trim - "LUGGAGE SIDE TRIM ")

  2. Separate the connector (A), loosen the mounting nuts and remove the fuel filler door actuator.
    G14526209Courtesy of HYUNDAI MOTOR AMERICA
  3. Separate the fuel filler door cable (A) from the actuator.
    CAUTION:
    • Do not separate it with excessive force. (Replace with new cable if necessary)
    G14526210Courtesy of HYUNDAI MOTOR AMERICA
  4. Using a remover and remove the fuel filler door mounting pin (A).
    G14526211Courtesy of HYUNDAI MOTOR AMERICA
  5. Loosen the fuel door mounting bolt (A) and remove the rubber end (B) with a knife.
    G14526212Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the fuel filler door (A).
    G14526213Courtesy of HYUNDAI MOTOR AMERICA
  7. To install, reverse the removal procedure.

    Information 

    • Make sure the fuel filler door locks/unlocks and opens/closes properly.