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Home >> Hyundai >> 2018 >> Tucson Sport, 4WD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 8 (Engine Cooling System - 2.0L) >> Thermostat >> Repair Procedures >> Removal and Installation

Removal and Installation

WARNING: This page is about a different variant/trim than selected.
NOTE:
  • Disassembly of the thermostat would have an adverse effect, causing a lowering of cooling efficiency. Do not remove the thermostat, even if the engine tends to overheat.
  1. Drain engine coolant so its level is below thermostat.

    (Refer to Cooling System - "COOLANT ")

  2. Disconnect the radiator lower hose.

    (Refer to Cooling System - "Radiator  ")

  3. Remove the water inlet fitting (A) and thermostat (B).

    Tightening torque:  18.6 ~ 23.5 N.m (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4 lb-ft)

    G12610622Courtesy of HYUNDAI MOTOR AMERICA
  4. Remove the intake manifold.

    (Refer to Intake and Exhaust System - "INTAKE MANIFOLD ")

  5. Remove the bypass hose (A).
  6. Unfasten the heater pipe mounting bolts (B) and then remove the heater pipe.

    Tightening torque:  19.6 ~ 23.5 N.m (2.0 ~ 2.4 kgf.m, 14.5 ~ 17.4 lb-ft)

    G12610623Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Do not reuse the seal bolts.
  7. Install in the reverse order of removal.
    NOTE:
    • Install the thermostat with the jiggle valve upward.
    • When assembling the thermostat, place the thermostat on the housing with a protrusion of thermostat matching with a groove of the housing and install the inlet fitting. Be careful the thermostat doesn't get out of the groove on the housing.
    • Clean surface on the rubber packing contact surface.
  8. Fill the engine coolant.

    (Refer to Cooling System - "COOLANT ")

  9. Start the engine and check for leaks.
  10. Recheck the coolant level.