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Home >> Hyundai >> 2018 >> Tucson Sport, 4WD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 5 (Engine And Transaxle Assembly (R & I) - 2.0L) >> Engine and Transaxle Assembly >> Repair Procedures >> Removal

Repair Procedures: Removal

WARNING: This page is about a different variant/trim than selected.
CAUTION:
  • Use fender covers to avoid damaging painted surfaces.
  • To avoid damage, unplug the wiring connectors carefully while holding the connector portion.
NOTE:
  • Mark all wiring and hoses to avoid misconnection.
  • For release the fuel system pressure before remove the engine assembly, start the engine without fuel pump relay. and then turn off the ignition switch after engine stops.
  1. Remove the engine cover.

    (Refer to Engine and Transaxle Assembly - "ENGINE COVER ")

  2. Remove the battery and battery tray.

    (Refer to Engine Electrical System - "BATTERY ")

  3. Remove the engine room under cover.

    (Refer to Engine and Transaxle Assembly - "ENGINE ROOM UNDER COVER ")

  4. Drain the engine coolant.

    (Refer to Cooling System - "COOLANT ")

  5. Remove the holder clip (A) and then disconnect the radiator upper hose quick connector (B).
    G12610385Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the holder clip (A) and then disconnect the radiator lower hose quick connector (B).
    G12610386Courtesy of HYUNDAI MOTOR AMERICA
  7. Recover the refrigerant and then remove the high pressure pipe and low pressure pipe.

    (Refer to Heating, Ventilation Air conditioning - "COMPRESSOR ")

  8. Remove the transaxle wire harness connectors and control cable from the transaxle.

    (Refer to Automatic Transaxle System - "AUTOMATIC TRANSAXLE ")

  9. Disconnect the brake booster vacuum hose (A).
    G12610387Courtesy of HYUNDAI MOTOR AMERICA
  10. Disconnect the heater hoses (A).
    G12610388Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • When installing the heater hoses, install as shown in illustrations.
    G12610389Courtesy of HYUNDAI MOTOR AMERICA
  11. Disconnect the fuel hose (A) and the purge control solenoid valve (PCSV) hose (B).
    G12610390Courtesy of HYUNDAI MOTOR AMERICA
  12. Disconnect the reservoir tank water hose (A).
    G12610391Courtesy of HYUNDAI MOTOR AMERICA
  13. Disconnect the wiring harness from the engine room.
    1. Disconnect the battery positive wiring (A).
    2. Disconnect the battery connector (B).
    3. Remove the wiring protector (C).
      G12610392Courtesy of HYUNDAI MOTOR AMERICA
  14. Disconnect the wiring connectors and harness clamps and remove the connector brackets around the engine and transaxle assembly.
    G12610393Courtesy of HYUNDAI MOTOR AMERICA
  15. Remove the steering U-joint mounting bolt.

    (Refer to Steering System - "STEERING WHEEL ")

  16. Remove the front muffler.

    (Refer to Intake and Exhaust System - "MUFFLER ")

  17. Remove the roll rod bracket (A).

    Tightening torque  Nut (B):

    107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.0 lb-ft)

    Bolts (C):

    49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)

    G12610394Courtesy of HYUNDAI MOTOR AMERICA
  18. Remove the roll rod mounting support bracket (A).

    Tightening torque:  49.0 ~ 68.6 N.m (5.0 ~ 7.0 kgf.m, 36.2 ~ 50.6 lb-ft)

    G12610395Courtesy of HYUNDAI MOTOR AMERICA
  19. Remove the sub frame.

    (Refer to Suspension System - "SUB FRAME ")

    NOTE:
    • After removing the sub frame mounting bolt, the engine and transaxle assembly may fall downward, and so support them securely with floor jack.
    • Verify that the hoses and connectors are disconnected before removing the engine and transaxle assembly.
  20. Disconnect the ground cable (A).

    Tightening torque:  10.8 ~ 13.7 N.m (1.1 ~ 1.4 kgf.m, 8.0 ~ 10.1 lb-ft)

    G12610396Courtesy of HYUNDAI MOTOR AMERICA
  21. Remove the engine mounting support bracket (A).

    Tightening torque  Nuts (B), bolt (C):

    88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 Ib-ft)

    G12610397Courtesy of HYUNDAI MOTOR AMERICA
  22. Disconnect the ground line (A).
    G12610398Courtesy of HYUNDAI MOTOR AMERICA
  23. Remove the front wheel guard.

    (Refer to Body - "FRONT WHEEL GUARD ")

  24. Remove the service cover (A).
    G12610399Courtesy of HYUNDAI MOTOR AMERICA
  25. Remove the transaxle mounting bracket bolts (A).

    Tightening torque:  88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 Ib-ft)

    G12610400Courtesy of HYUNDAI MOTOR AMERICA
  26. Lower floor jack with the engine and transaxle assembly, and then remove the engine and transaxle assembly by lifting vehicle.
    G12610401Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION:
    • When remove the engine and transaxle assembly, be careful not to damage any surrounding parts or body components.
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