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Home >> Hyundai >> 2018 >> Tucson Sport, 4WD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Intake And Exhaust System - 1.6L) >> Intercooler >> Repair Procedures >> Removal and Installation

Removal and Installation

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  1. Disconnect the battery negative terminal.
  2. Remove the intercooler inlet hoses & pipe (A).

    Tightening torque 

    Bolt:

    19.6 ~ 26.4 N.m (2.0 ~ 2.7 kgf.m, 14.4 ~ 19.5 lb-ft)

    Clamp:

    4.9 ~ 6.8 N.m (0.5 ~ 0.7 kgf.m, 3.6 ~ 5.0 lb-ft)

    G12608814Courtesy of HYUNDAI MOTOR AMERICA
  3. Remove the intercooler outlet hose (A).

    Tightening torque: 

    4.9 ~ 6.8 N.m (0.5 ~ 0.7 kgf.m, 3.6 ~ 5.0 lb-ft)

    G12608815Courtesy of HYUNDAI MOTOR AMERICA
  4. Remove the front bumper cover.

    (Refer to Body - "FRONT BUMPER ")

  5. Remove the intercooler air guard (A).
    G12608816Courtesy of HYUNDAI MOTOR AMERICA
  6. Remve the intercooler uper mounting bracket (A) and then remove the intercooler (B).

    Tightening torque: 

    3.9 ~ 5.7 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.2 Ib-ft)

    G12608817Courtesy of HYUNDAI MOTOR AMERICA
    G12608818Courtesy of HYUNDAI MOTOR AMERICA
  7. Install in the reverse order of removal.