LEMON Manuals: Even more car manuals for everyone
Home >> Hyundai >> 2018 >> Tucson Sport, 4WD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Intake And Exhaust System - 1.6L) >> Intake Manifold >> Repair Procedures >> Removal and Installation

Removal and Installation

WARNING: This page is about a different variant/trim than selected.
  1. Remove the engine cover.
  2. Disconnect the battery negative terminal.
  3. Disconnect the engine wiring connector and haness clamp and disconnect the wiring from intake manifold.
    G12608795Courtesy of HYUNDAI MOTOR AMERICA
  4. Disconnect the PCV (Positive crankcase ventilation) hose (A) and the PCSV (Purge control solenoid valve) (B).
    G12608796Courtesy of HYUNDAI MOTOR AMERICA
  5. Disconnect the reservior tank water hose bracket (A).
    G12608797Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the intercooler outlet hose (A).

    Tightening torque: 

    4.9 ~ 6.8 N.m (0.5 ~ 0.7 kgf.m, 3.6 ~ 5.0 lb-ft)

    G12608798Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the installation bolts, and then remove the ETC module (A) from the engine.

    Electronic throttle body Installation bolt: 

    7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m, 5.7 ~ 7.2 lb-ft)

    G12608799Courtesy of HYUNDAI MOTOR AMERICA
  8. Disconnect the vacuum hose (A).
    G12608800Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the intake manifold (A) with the gasket.

    Tightening torque: 

    18.6 ~ 23.5 N.m (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4 lb-ft)

    G12608801Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • When installing, replace with new gaskets.
    • When installing the intake manifold, tighten the boltsand nuts with pre-torque first, and then tighten thebolts and nuts with specified torque in the sequenceshown.
      Fig 1: Intake Manifold Bolts Tightening Sequence
      G12608802Courtesy of HYUNDAI MOTOR AMERICA
  10. Install in the reverse order of removal.