Removal and Installation

WARNING: This page is about a different variant/trim than selected.

Remove the engine cover.
Disconnect the battery negative terminal.
Remove the air cleaner assembly.
(Refer to Intake and Exhaust System - "Air Cleaner ")
Remove the front muffler.
(Refer to Intake and Exhaust System - "Muffler ")
Remove the intercooler inlet hoses & pipe (A).
Tightening torque

Bolt:

19.6 ~ 26.4 N.m (2.0 ~ 2.7 kgf.m, 14.4 ~ 19.5 lb-ft)

Clamp:

4.9 ~ 6.8 N.m (0.5 ~ 0.7 kgf.m, 3.6 ~ 5.0 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA
Remove the turbo charger actuator solenoid valve (A).

Courtesy of HYUNDAI MOTOR AMERICA
Remove the turbo charger water pipe & hose (A).
Tightening torque

Flange Bolt:

9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

Eye Nut:

26.4 ~ 32.3 N.m (2.7~ 3.3 kgf.m, 19.5 ~ 32.3 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA
Remove the turbo manifold module upper heat protect (A) and lower heat protect (B).
Tightening torque:

9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA

Courtesy of HYUNDAI MOTOR AMERICA
NOTE:
- When installing, temporarily tighten the bolt and then completely tighten to specified torque.
Turbo charger coupler (A).
Tightening torque:

35.3 ~ 41.1 N.m (3.6 ~ 4.2, 26.0 kgf.m ~ 30.3 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA
Remove the turbo charger oil feed pipe (A).
Tightening torque

M6 Bolt:

9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

Eye Nut:

11.8 ~ 17.6 N.m (1.2 ~ 1.8 kgf.m, 8.7 ~ 41.1 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA
NOTE:
- When installing, completely remove the oil from assembly part and be careful not to enter any dust.
- When installing the eye bolt, be careful to not contact with the stopper to the compressor housing.
Remove the turbo manifold module (A) and gasket.
Tightening torque:

35.3 ~ 41.1 N.m (3.6 ~ 4.2 kgf.m, 26.0 ~ 30.3 lb-ft)

Courtesy of HYUNDAI MOTOR AMERICA
NOTE:
- When installing, you should assemble it toward the coating side (black).
- When installing, temporarily tighten the nut in picture order and completely tighten the bolt as specified torque in order.
Fig 1: Exhaust Manifold Bolts Tightening Sequence
Courtesy of HYUNDAI MOTOR AMERICA
Install in the reverse order of removal.

CAUTION:

When installing, replace with a new gasket.
If the oil feed pipe and hose is damaged, the turbocharger could be damaged because turbocharger oil supply is not good. Be careful to not crush.