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Home >> Hyundai >> 2018 >> Kona Limited, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Intake And Exhaust System - 2.0L) >> Intake Manifold >> Repair Procedures >> Removal And Installation

Removal And Installation

WARNING: This page is about a different variant/trim than selected.
  1. Disconnect the battery negative terminal.
  2. Remove the engine cover.

    (Refer to Engine and Transaxle Assembly - "ENGINE COVER ")

  3. Remove the air duct and air cleaner assembly.

    (Refer to Intake and Exhaust System - "AIR CLEANER ")

  4. Remove the engine room under cover.

    (Refer to Engine and Transaxle Assembly - "ENGINE ROOM UNDER COVER ")

  5. Disconnect the wiring connectors and harness clamps and remove the wiring protector around the intake manifold.
    G12606686Courtesy of HYUNDAI MOTOR AMERICA
    G12606687Courtesy of HYUNDAI MOTOR AMERICA
  6. Disconnect the positive crankcase ventilation (PCV) hose (A).
    G12606688Courtesy of HYUNDAI MOTOR AMERICA
  7. Unfasten the electric throttle body control (ETC) module bolts.

    (Refer to Engine Control/Fuel System - "ETC (ELECTRIC THROTTLE BODY CONTROL) SYSTEM ")

  8. Disconnect the vacuum hose (A) and purge control solenoid valve (PCSV) hose (B).
    G12606689Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the intake manifold stay (A).

    Tightening torque: 

    18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb-ft)

    G12606690Courtesy of HYUNDAI MOTOR AMERICA
  10. Remove the intake manifold (A) with the gasket.

    Tightening torque: 

    18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb-ft)

    G12606691Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • When installing the intake manifold, tighten the bolts and nuts with pre-torque first, and then tighten the bolts and nuts with specified torque in the sequence shown.
      Fig 1: Intake Manifold Bolts Tightening Sequence
      G12606692Courtesy of HYUNDAI MOTOR AMERICA
  11. Install in the reverse order of removal.
    NOTE:
    • When installing, replace with new gaskets.