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Home >> Hyundai >> 2018 >> Kona Limited, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 10 (Timing System - 2.0L) >> Timing Chain >> Repair Procedures >> Removal

Repair Procedures: Removal

WARNING: This page is about a different variant/trim than selected.
  1. Remove the cylinder head cover.

    (Refer to Cylinder Head Assembly - "CYLINDER HEAD COVER ")

  2. Set No.1 cylinder to top dead center (TDC) on compression stroke.
    1. Turn the crankshaft damper pulley and align its groove with the timing mark of the timing chain cover.
      G12606435Courtesy of HYUNDAI MOTOR AMERICA
    2. Check that the TDC marks of the intake and exhaust CVVT sprockets are in straight line on the cylinder head surface as shown in the illustration. If not, turn the crankshaft by one revolution (360°) more.
      G12606436Courtesy of HYUNDAI MOTOR AMERICA
      NOTE:
      • Do not turn the crankshaft damper pulley counterclockwise.
  3. Remove the timing chain cover & oil pump assembly.

    (Refer to Timing System - "TIMING CHAIN COVER & OIL PUMP ASSEMBLY ")

  4. Remove the timing chain tensioner (A).
    G12606437Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Do not reuse the detached tensioner.
    • If need to reuse the tensioner, remove the tensioner, make the piston (A) to protrude maximally, push the piston (A) to the end, and then mount the stopper pin.

      At this time, the tensioner fixing pin should be placed in the same way as when the product was first delivered from the factory.

    G12606438Courtesy of HYUNDAI MOTOR AMERICA
    G12606439Courtesy of HYUNDAI MOTOR AMERICA
    G12606440Courtesy of HYUNDAI MOTOR AMERICA
    G12606441Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the timing chain tensioner arm (A).
    G12606442Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the timing chain (A).
    G12606443Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the timing chain guide (A).
    G12606444Courtesy of HYUNDAI MOTOR AMERICA