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Home >> Hyundai >> 2018 >> Kona Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 8 (Engine And Transaxle Assembly (R & I) - 2.0L) >> Engine & Transaxle Assembly >> Repair Procedures >> Removal

Repair Procedures: Removal

WARNING: This page is about a different car, the 2021 Kia Seltos. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
  • Use fender covers to avoid damaging painted surfaces.
  • To avoid damage, unplug the wiring connectors carefully while holding the connector portion.

Information 

  1. Disconnect the battery negative terminal.
  2. Remove the engine cover.

    (Refer to Engine and Transaxle Assembly - "ENGINE COVER ")

  3. Remove the air cleaner assembly.

    (Refer to Intake and Exhaust System - "AIR CLEANER ")

  4. Remove the battery.

    (Refer to Engine Electrical System - "BATTERY ")

  5. Remove the engine control module (ECM).

    (Refer to Engine Control/Fuel System - "ENGINE CONTROL MODULE (ECM) ")

  6. Remove the battery tray.

    (Refer to Engine Electrical System - "BATTERY ")

  7. Remove the engine room under cover.

    (Refer to Engine and Transaxle Assembly - "ENGINE ROOM UNDER COVER ")

  8. Drain the engine coolant.

    (Refer to Cooling System - "COOLANT ")

  9. Disconnect the radiator upper hose (A).
    G13482729Courtesy of KIA MOTORS AMERICA, INC.
  10. Disconnect the radiator lower hose (A).
    G13482730Courtesy of KIA MOTORS AMERICA, INC.
  11. Disconnect the heater hoses (A).
    G13482731Courtesy of KIA MOTORS AMERICA, INC.
  12. Disconnect the brake booster vacuum hose (A).
    G13482732Courtesy of KIA MOTORS AMERICA, INC.
  13. Disconnect the fuel hose (A) and the purge control solenoid valve (PCSV) hose (B).
    G13482733Courtesy of KIA MOTORS AMERICA, INC.
  14. Disconnect the ATF cooler hoses (A).
    G13482734Courtesy of KIA MOTORS AMERICA, INC.
  15. Disconnect the wiring harness from the engine room.
    1. Remove the ground bolts (A)

      Tightening torque: 

      10.8 - 13.7 N.m (1.1 - 1.4 kgf.m, 8.0 - 10.1 lb.ft)

    2. Disconnect the battery negative terminal connector (B)
    3. Disconnect the front harness connector (C)
    4. Disconnect the PCB block (D)
    5. Disconnect the wiring protector (E)

      Tightening torque: 

      7.8 - 9.8 N.m (0.8 - 1.0 kgf.m, 5.7 - 7.2 lb.ft)

      G13482735Courtesy of KIA MOTORS AMERICA, INC.
      G13482736Courtesy of KIA MOTORS AMERICA, INC.
    6. Disconnect the battery positive wirings (A)

      Tightening torque: 

      7.8 - 9.8 N.m (0.8 - 1.0 kgf.m, 5.7 - 7.2 lb.ft)

      G13482737Courtesy of KIA MOTORS AMERICA, INC.
  16. Recover the refrigerant and then remove the high pressure pipe and low pressure pipe.

    (Refer to Heating, Ventilation Air conditioning - "COMPRESSOR ")

  17. Remove the transaxle wire harness connectors and control cable from the transaxle.

    (Refer to Intelligent Variable Transmission (IVT) System (Continuously Variable Transmission) - "INTELLIGENT VARIABLE TRANSMISSION (IVT) ")

  18. Remove the front muffler.

    (Refer to Intake and Exhaust System - "MUFFLER ")

  19. Remove the steering U-joint mounting bolt.

    (Refer to Steering System - "STEERING GEAR BOX ")

  20. Separate the front propeller shaft. [4WD only]

    (Refer to Driveshaft and axle - "PROPELLER SHAFT ")

  21. Remove the roll rod bracket (A).

    Tightening torque 

    Bolt (B):

    107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb.ft)

    Bolts (C):

    49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb.ft)

    G13482738Courtesy of KIA MOTORS AMERICA, INC.
  22. Remove the roll rod mounting support bracket (A).

    Tightening torque: 

    49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb.ft)

    G13482739Courtesy of KIA MOTORS AMERICA, INC.
  23. Remove the sub frame.

    (Refer to Suspension system - "SUB FRAME ")

  24. Support the engine and transaxle assembly with a floor jack.
  25. Disconnect the engine ground cable (A).

    Tightening torque: 

    10.8 - 13.7 N.m (1.1 - 1.4 kgf.m, 8.0 - 10.1 lb.ft)

    G13482740Courtesy of KIA MOTORS AMERICA, INC.
  26. Remove the engine mounting support bracket (A).

    Tightening torque: 

    78.5 - 98.1 N.m (8.0 - 10.0 kgf.m, 57.9 - 72.3 lb.ft)

    G13482741Courtesy of KIA MOTORS AMERICA, INC.
  27. Disconnect the transaxle ground cable (A).

    Tightening torque: 

    10.8 - 13.7 N.m (1.1 - 1.4 kgf.m, 8.0 - 10.1 lb.ft)

    G13482742Courtesy of KIA MOTORS AMERICA, INC.
  28. Remove the LH front wheel guard.

    (Refer to Body (Interior and Exterior) - "FRONT WHEEL GUARD ")

  29. Remove the transaxle support bracket mounting bolts (A).

    Tightening torque: 

    98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb.ft)

    G13482743Courtesy of KIA MOTORS AMERICA, INC.
  30. Remove the engine and transaxle assembly by lifting vehicle.
    G13482744Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • Before removing the engine and transaxle assembly, make sure hoses and wire connectors are disconnected.
    • When removing the engine and transaxle assembly, be careful not to damage any surrounding parts or body components.