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Home >> Hyundai >> 2018 >> Kona Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 68 (Dual Clutch Transmission Control System - 1.6L) >> Clutch Actuator & TCM Assembly >> Repair Procedures >> Removal

Repair Procedures: Removal

WARNING: This page is about a different car, the 2021 Kia Seltos. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the air cleaner assembly.

    (Refer to Engine Mechanical System - "AIR CLEANER ")

  2. Disconnect the TCM connector (A).

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G13480855Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove the ground (A) by loosening the bolts.

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G13480856Courtesy of KIA MOTORS AMERICA, INC.
  4. Loosen the clutch actuator upper mounting bolts (A).

    Tightening torque: 

    19.6 - 26.5 N.m (2.0 - 2.7 kgf.m, 14.5 - 19.5 lb.ft)

    G13480857Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the under cover.

    (Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")

  6. Remove the vacuum pump.

    (Refer to Brake System - "VACUUM PUMP ")

  7. Remove the fork cover (A).

    Tightening torque: 

    3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 lb.ft, 34.7 - 52.1 lb.in)

    G13480858Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the starter mounting bolt (A) and transmission lower mounting bolt (B).

    Tightening torque: 

    1. 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb.ft)
    2. 42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb.ft)
    G13480859Courtesy of KIA MOTORS AMERICA, INC.
  9. Fix the clutch engagement fork after installing special service tool (0K430-Q5100).
    G13480860Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the clutch actuator & TCM assembly (A) by loosening the mounting bolts.

    Tightening torque: 

    19.6 - 26.5 N.m (2.0 - 2.7 kgf.m, 14.5 - 19.5 lb.ft)

    G13480861Courtesy of KIA MOTORS AMERICA, INC.