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Home >> Hyundai >> 2018 >> Kona Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 61 (Fuel Delivery System - 2.0L) >> Fuel Tank >> Repair Procedures >> Removal

Repair Procedures: Removal

WARNING: This page is about a different car, the 2021 Kia Seltos. However, it is still accessible from the selected car via links, so may be relevant.
  1. Release the residual pressure in the fuel line.

    (Refer to Fuel Delivery System - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ").

    NOTE: When removing the fuel pump relay, a Diagnostic Trouble Code (DTC) may occur. Delete the code with the KDS after completion of "Release Residual Pressure in Fuel Line" work.
  2. Disconnect the negative (-) battery terminal.
  3. Remove the rear seat cushion.

    (Refer to Body - "REAR SEAT ASSEMBLY ")

  4. Remove the fuel pump service cover (A).
    G13483090Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the fuel tank pressure sensor connector (A).
  6. Disconnect the fuel pump control module connector (B).
  7. Disconnect the fuel feed tube quick-connector (C).
  8. Disconnect the fuel pressure sensor connector (D).
    G13483091Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the center muffler assembly.

    (Refer to Engine Mechanical System - "MUFFLER ")

  10. Remove the propeller shaft assembly.[Only 4WD]

    (Refer to Driveshaft and axle - "PROPELLER SHAFT ASSEMBLY ")

  11. Disconnect the canister close valve connector (A).
    G13483092Courtesy of KIA MOTORS AMERICA, INC.
  12. Disconnect the vapor hose quick-connector (A).
    G13483093Courtesy of KIA MOTORS AMERICA, INC.
  13. Disconnect the fuel feed hose (A) and ventilation hose quick-connector (B).

    Tightening torque  :

    5.0 - 5.5 N.m (0.5 - 0.56 kgf.m, 3.7 - 4.0 lb.ft, 44.2 - 48.6 lb.in)

    G13483094Courtesy of KIA MOTORS AMERICA, INC.
  14. Support the fuel tank on a jack.
  15. Remove the fuel tank band (A) after loosening the mounting bolts.

    Tightening torque  :

    45.4 - 59.3 N.m (4.7 - 6.0 kgf.m, 33.5 - 43.7 lb-ft)

    G13483095Courtesy of KIA MOTORS AMERICA, INC.
  16. Remove the fuel tank & canister (A).
    G13483096Courtesy of KIA MOTORS AMERICA, INC.