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Home >> Hyundai >> 2018 >> Kona Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 259 (Brake System) >> Master Cylinder >> Repair Procedures >> Removal And Installation

Removal And Installation

WARNING: This page is about a different car, the 2022 Kia Seltos. However, it is still accessible from the selected car via links, so may be relevant.
  1. Turn ignition switch OFF and disconnect the negative (-) battery cable.
  2. Remove the engine control module (ECM).

    G 1.6 T-GDI GAMMA  (Refer to Engine Control/Fuel System - "ENGINE CONTROL MODULE (ECM) ")

    G 2.0 MPI NU  (Refer to Engine Control/Fuel System - "ENGINE CONTROL MODULE (ECM) ")

  3. Disconnect the brake fluid level sensor connector (A) and wiring fastener (B).
    G13481623Courtesy of KIA MOTORS AMERICA, INC.
  4. Separate the brake tube (A) from the master cylinder by loosening the tube flare nut.

    Tightening torque: 

    18.6 - 22.6 N.m (1.9 - 2.3 kgf.m, 13.7 - 16.6 lb.ft)

    G13481624Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the brake fluid from the master cylinder reservoir with a syringe.
    G13481625Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Do not spill brake fluid on the vehicle as it may damage the paint. If brake fluid comes in contact with the paint, wash off immediately with water.
  6. Remove the master cylinder (B) from the brake booster after loosening the mounting nuts (A).

    Tightening torque: 

    9.8 - 15.7 N.m (1.0 - 1.6 kgf.m, 7.2 - 11.6 lb.ft)

    G13481626Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the reservoir (A) from the master cylinder after loosening the screw.

    Tightening torque: 

    1.0 - 1.5 N.m (0.1 - 0.15 kgf.m, 0.7 - 1.1 lb.ft, 8.67 - 13.01 lb.in)

    G13481627Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the reservoir grommet (A) and O-ring (B).
    G13481628Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Use a new snap pin whenever installing.
  9. Install in the reverse order of removal.
  10. After installation, bleed the brake system.

    (Refer to Brake system - "BRAKE BLEEDING PROCEDURES ")