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Home >> Hyundai >> 2018 >> Kona Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 214 (Cylinder Head Assembly - 1.6L) >> Cylinder Head Cover >> Repair Procedures >> Removal

Repair Procedures: Removal

WARNING: This page is about a different car, the 2021 Hyundai Kona. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the engine cover.

    (Refer to Engine and Transmission Assembly - "ENGINE COVER ")

  2. Disconnect the battery negative terminal.
  3. Remove the air clean hose.

    (Refer to Intake and Exhaust System - "AIR CLEANER ")

  4. Disconnect the engine wiring connector and harness clamp and then remove the connector bracket from engine.
    G12593126Courtesy of HYUNDAI MOTOR AMERICA
  5. Disconnect the ignition coil.

    (Refer to Engine Electrical System - "IGNITION COIL ")

  6. Remove the Positive Crankcase Ventilation (PCV) hose (A).
    G12593127Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the vacuum pipe assembly (A).

    Tightening Torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

    G12593128Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove the high pressure fuel pump and high pressure fuel pipe.

    (Refer to Fuel System - "HIGH PRESSURE FUEL PUMP ")

  9. Disconnect the exhaust Oil Control Valve (OCV) connector.

    (Refer to Fuel System - "CVVT OIL CONTROL VALVE ")

  10. Remove the cylinder head protector bolt (A).

    Tightening Torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

    G12593129Courtesy of HYUNDAI MOTOR AMERICA
  11. Remove the cylinder head cover (A), gasket.
    G12593130Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Loosen the cylinder head cover bolts with the order and steps.
      Fig 1: Cylinder Head Cover Bolts Loosening Sequence
      G12593131Courtesy of HYUNDAI MOTOR AMERICA