LEMON Manuals: Even more car manuals for everyone
Home >> Hyundai >> 2018 >> Kona Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 214 (Cylinder Head Assembly - 1.6L) >> CVVT & Camshaft >> Inspection >> Camshaft >> Notes

CVVT & Camshaft: Inspection: Camshaft: Notes

WARNING: This page is about a different car, the 2021 Hyundai Kona. However, it is still accessible from the selected car via links, so may be relevant.
  1. Measure the height of the cam lobe using a micrometer and check the surface of the cam lob for wear and tear. If necessary, replace the camshaft.

    Cam height 

    Intake: 44.15 mm (1.738 in.)

    Exhaust: 42.90 mm (1.689 in.)

    G12593156Courtesy of HYUNDAI MOTOR AMERICA
  2. Inspect the cam lobe surface for abnormal wear and damage and replace if necessary.
  3. Check the surface of the camshaft journal for wear and tear. If the camshaft journal is excessively damaged, replace the camshaft.
  4. Inspect the camshaft journal clearance.
    1. Clean the camshaft journals and bearing caps.
    2. Place the camshafts in the cylinder head.
    3. Lay a strip of plastigage across each of the camshaft journals.
      G12593157Courtesy of HYUNDAI MOTOR AMERICA
    4. Install the bearing caps and tighten the bolts to the specified torque.

      Tightening Torque 

      1st step

      M6 bolt: 5.9 N.m (0.6 kgf.m, 4.3 lb-ft)

      M8 bolt: 9.8 N.m (1.0 kgf.m, 7.2 lb-ft)

      2nd step

      M6 bolts:

      11.8 - 12.7 N.m (1.2 - 1.3 kgf.m, 8.7 - 9.4 lb-ft)

      M8 bolts:

      18.6 - 22.6 N.m (1.9 - 2.3 kgf.m, 13.7 - 16.6 lb-ft)

      NOTE:
      • Do not turn the camshaft.
    5. Remove the bearing caps.
    6. Measure the plastigage at the widest point. If the clearance is greater than the specification, replace the camshaft. If necessary, replace the bearing caps and the cylinder head as a set.

      Camshaft bearing cap oil clearance 

      Standard:

      0.027 - 0.058 mm (0.0011 - 0.0023 in.)

      Limit: 0.1 mm (0.0039 in.)

      G12593158Courtesy of HYUNDAI MOTOR AMERICA
  5. Inspect the camshaft end play.
    1. Inspect the camshaft end play.
    2. Measure the end play while moving the camshaft back and forth using a dial gauge. If the end play is greater than the specification, replace the camshaft. If necessary, replace the bearing caps and the cylinder head as a set.

      Camshaft end play 

      Standard: 0.1 - 0.2 mm (0.0039 - 0.0079 in.)

      G12593159Courtesy of HYUNDAI MOTOR AMERICA

      If the oil clearance is greater than maximum, replace the camshaft. If necessary, replace cylinder head.

    3. Remove the camshafts.