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Home >> Hyundai >> 2018 >> Kona Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 189 (Timing System - 1.6L) >> Crankshaft Damper Pulley >> Repair Procedures >> Removal And Installation

Removal And Installation

WARNING: This page is about a different car, the 2021 Hyundai Kona. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the drive belt.

    (Refer to Timing System - "DRIVE BELT ")

  2. Remove the engine room under cover.

    (Refer to Engine and Transmission Assembly - "ENGINE ROOM UNDER COVER ")

  3. Remove the passenger side front tire.

    (Refer to Suspension System - "WHEEL ")

  4. Remove the crankshaft damper pulley (A).

    Tightening Torque: 

    (46.1 - 52.0 N.m) + (38°- 42°) [(4.7 - 5.3 kgf.m) + (38°- 42°), (34.0 - 38.3 lb-ft) + (38°- 42°)]

    G12593058Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • There are two methods to hold the ring gear when installing or removing the crankshaft damper pulley.
    • Install the SST (09231-2B100, 09231-3N100) to hold the ring gear after removing the starter.
      G12593059Courtesy of HYUNDAI MOTOR AMERICA
    • Install the SST (09231-3D100, 09231 - 3D200, 0923 - D2100) to hold the ring gear after removing the access hole cover.
    1. Remove the dust cover (A) and unfasten the transaxle mounting bolts (B).
      G12593060Courtesy of HYUNDAI MOTOR AMERICA
    2. Adjust the length of the holder nuts (A) so that the front plate of the holder (B) puts in the ring gear (C) teeth.
    3. Adjust the angle of the links (D), and fasten the bolt 70mm (2.7559in) in the original mounted hole.
    4. Tighten the bolts and nuts of the holder and links securely.
      G12593061Courtesy of HYUNDAI MOTOR AMERICA
      NOTE:
      • To adjust to a random degree use small (A), medium (B) and large (C) washers of 09231-D2100.
        G12593062Courtesy of HYUNDAI MOTOR AMERICA
    5. Tighten the bolts and nuts of SST (09231-3D100, 09231-3D200, 09231-D2100).
      G12593063Courtesy of HYUNDAI MOTOR AMERICA
  5. The installation is carried out in reverse order of removal and is fitted with a view of the groove as displayed in images.
    G12593064Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • When repairing (A/S) the damper pulley and friction plate, you must reassemble without omitting the friction plate after removing the foreign substances on left side of the crank nose, friction plate and damper pulley assemblies.
    • Only one friction plate should be assembled.
      G12593065Courtesy of HYUNDAI MOTOR AMERICA