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Home >> Hyundai >> 2018 >> Kona Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 176 (Brake System) >> Brake Line >> Repair Procedures >> Removal >> Brake Tube [VDC Control Unit ↔ Rear Brake Hose]

Brake Tube [VDC Control Unit ↔ Rear Brake Hose]

WARNING: This page is about a different car, the 2021 Hyundai Kona. However, it is still accessible from the selected car via links, so may be relevant.
  1. Turn ignition switch OFF and disconnect the negative (-) battery cable.
  2. Disconnect the brake fluid level switch connector (A).
    G12602605Courtesy of HYUNDAI MOTOR AMERICA
  3. Remove the brake fluid from the master cylinder reservoir with a syringe.
    NOTE:
    • Do not spill brake fluid on the vehicle, it may damage the paint; if brake fluid does contact the paint, wash it off immediately with water.
    • Make sure no dirt or other foreign matter is allowed to contaminate the brake fluid.
  4. Separate the intercooler inlet hose (A) from the turbocharger and then remove the inter cooler inlet pipe (B). [Gasoline 1.6 T-GDI]

    Tightening Torque 

    Clamp: 4.9 - 6.9 N.m (0.5 - 0.7 kgf.m, 3.6 - 5.1 lb-ft)

    Mounting bolt:

    18.6 - 23.5 N.m (1.9 - 2.4kgf.m, 13.7 - 17.4 lb-ft)

    G12602606Courtesy of HYUNDAI MOTOR AMERICA
  5. Loosen the flare nuts (A) from the VDC control module (HECU).

    Tightening Torque: 

    12.7 - 16.7 N.m (1.3 - 1.7kgf.m, 9.4 - 12.3 lb-ft)

    G12602607Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the air cleaner.

    (Refer to Engine Mechanical System - "AIR CLEANER ")

  7. Remove the battery.

    (Refer to Engine Electrical System - "BATTERY ")

  8. Remove the ECM.

    (Refer to Engine Control System - "ENGINE CONTROL MODULE (ECM) (1.6L) or ENGINE CONTROL MODULE (ECM) (2.0L) ")

  9. Loosen the nuts (A) and then remove the brake tube.

    Tightening Torque: 

    12.7 - 16.7 N.m (1.3 - 1.7kgf.m, 9.4 - 12.3 lb-ft)

    G12602608Courtesy of HYUNDAI MOTOR AMERICA
  10. Loosen the rear wheel nuts and then remove the wheel and tire (A) from the rear hub.

    Tightening Torque: 

    107.8 - 127.4 N.m (11.0 - 13.0kgf.m, 79.5 - 94.0 lb-ft)

    NOTE:
    • Be careful not to damage the hub bolts when removing the front wheel and tire (A).
    G12602609Courtesy of HYUNDAI MOTOR AMERICA
  11. Remove the flare nut (A) and then rear brake hose.

    Tightening Torque: 

    12.7 - 16.7 N.m (1.3 - 1.7kgf.m, 9.4 - 12.3 lb-ft)

    G12602610Courtesy of HYUNDAI MOTOR AMERICA
  12. Remove the fuel tank.

    (Refer to Engine Control Fuel System "FUEL TANK ")

  13. Remove the fuel and brake line protector (A).
    G12602611Courtesy of HYUNDAI MOTOR AMERICA
  14. Separate the fixing clip (A) from the brake line using a driver.
    G12602612Courtesy of HYUNDAI MOTOR AMERICA
    G12602613Courtesy of HYUNDAI MOTOR AMERICA
  15. Remove the brake line from the bottom of the vehicle to prevent damage.