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Home >> Hyundai >> 2018 >> Kona Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 15 (Intelligent Variable Transmission (IVT) - 2.0L) >> Repair Procedures >> Removal

Repair Procedures: Removal

WARNING: This page is about a different car, the 2021 Kia Seltos. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the air cleaner assembly.

    (Refer to Engine Mechanical System - "AIR CLEANER ")

  2. Remove the battery and battery tray.

    (Refer to Engine Electrical System - "BATTERY ")

  3. Disconnect the driven pulley speed sensor connector (A).
    G13483244Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the shift cable (C) after loosening the bolts (B) and nut (A).

    Tightening torque  :

    1. 9.8 - 13.7 N.m (1.0 - 1.4 kgf.m, 7.2 - 10.1 lb.ft)
    2. 14.7 - 21.6 N.m (1.5 - 2.2 kgf.m, 10.9 - 15.9 lb.ft)
    G13483245Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the ground (A) after removing the bolt.

    Tightening torque  :

    26.5 - 32.4 N.m (2.7 - 3.3 kgf.m, 19.5 - 23.9 lb.ft)

    G13483246Courtesy of KIA MOTORS AMERICA, INC.
  6. Disconnect the hose (B) after removing the IVTF cooler hose clamp (A).
    G13483247Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the connectors (A, B, C) and separate the wiring fixing clip (D).
    1. Position switch connector
    2. Main connector
    3. EOP connector
    G13483248Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • If the main connector is exposed to coolant, disconnect the connector after blowing off the coolant completely using the air gun.
    • After detaching the main connector, wrap a plastic bag around the connector to prevent coolant from getting into it.
    • If coolant gets into the connector, corrosion may occur inside the connector, thus causing an open/short circuit. In this case, trouble codes and shift failure may also occur.
      G13483249Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the transmission upper mounting bolts (A) and the starter mounting bolt (B).

    Tightening torque  :

    1. 42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb.ft)
    2. 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb.ft)
    G13483250Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the washer hose fixing clip (A).
    G13483251Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the cowl top cover.

    (Refer to Body - "COWL TOP COVER ")

  11. Assemble the engine support fixture on the engine room.

    (Refer to Special Service Tools - "ENGINE SUPPORT FIXTURE ASSEMBLY DRAWING ")

    G13483252Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the front wheel guard.

    (Refer to Body - "FRONT WHEEL GUARD ")

  13. Remove the under cover.

    (Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")

  14. Support the transmission safely on a jack.
    G13483253Courtesy of KIA MOTORS AMERICA, INC.
  15. Remove the IVT support bracket mounting bolts (A).

    Tightening torque  :

    98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb.ft)

    G13483254Courtesy of KIA MOTORS AMERICA, INC.
  16. Remove the IVT support bracket (A).

    Tightening torque  :

    58.8 - 78.5 N.m (6.0 - 8.0 kgf.m, 43.4 - 57.9 lb.ft)

    G13483255Courtesy of KIA MOTORS AMERICA, INC.
  17. Remove the drive shaft assembly.

    (Refer to Driveshaft and Axle - "FRONT DRIVESHAFT ")

  18. Remove the transfer assembly.[4WD only]

    (Refer to 4 Wheel Drive System - "FRONT WHEEL TRANSFER ASSEMBLY ")

  19. Remove the exhaust manifold stay (A).

    Tightening torque  :

    39.2 - 49.0 N.m (4.0 - 5.0 kgf.m, 28.9 - 36.2 lb.ft)

    G13483256Courtesy of KIA MOTORS AMERICA, INC.
  20. Remove the roll rod bracket (C) after loosening the bolts (A, B).

    Tightening torque  :

    1. 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb.ft)
    2. 107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb.ft)
    G13483257Courtesy of KIA MOTORS AMERICA, INC.
  21. Remove the roll rod support bracket (A).

    Tightening torque  :

    49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb.ft)

    G13483258Courtesy of KIA MOTORS AMERICA, INC.
  22. Remove the cover (A) by loosening the bolt.

    Tightening torque  :

    42.2 - 48.1 N.m (4.3 - 4.9 kgf.m, 31.1 - 35.4 lb.ft)

    G13483259Courtesy of KIA MOTORS AMERICA, INC.
  23. Remove the torque converter mounting bolts (A) by rotating the crankshaft.

    Tightening torque  :

    45.1 - 52.0 N.m (4.6 - 5.3 kgf.m, 33.3 - 38.3 lb.ft)

    G13483260Courtesy of KIA MOTORS AMERICA, INC.
  24. Loosen the starter mounting bolt (A) and transmission lower mounting bolts (B, C).

    Tightening torque  :

    1. 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb.ft)
    2. 42.2 - 48.1 N.m (4.3 - 4.9 kgf.m, 31.1 - 35.4 lb.ft)
    3. 42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb.ft)
    G13483261Courtesy of KIA MOTORS AMERICA, INC.
    G13483262Courtesy of KIA MOTORS AMERICA, INC.
  25. After separating the transmission from the engine, remove the transmission by lowering the jack slowly.
    NOTE: Be careful not to damage other nearby systems or parts when removing the transmission assembly.
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