LEMON Manuals: Even more car manuals for everyone
Home >> Hyundai >> 2018 >> Kona Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 117 (Engine Cooling System - 1.6L) >> Radiator >> Repair Procedures >> Removal And Installation

Removal And Installation

WARNING: This page is about a different car, the 2021 Hyundai Kona. However, it is still accessible from the selected car via links, so may be relevant.
  1. Loosen the drain plug, and drain the coolant and remove the radiator cap to speed draining.

    (Refer to Cooling System - "COOLANT ")

  2. Remove the cooling fan.

    (Refer to Cooling System - "COOLING FAN ")

  3. Remove the radiator upper hose (A).
    G12596240Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Install the radiator hoses as displayed images.
      G12596241Courtesy of HYUNDAI MOTOR AMERICA
  4. Remove the radiator lower hose (A).
    G12596242Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Install the radiator hoses as displayed images.
      G12596243Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the front bumper.

    (Refer to Body (Interior and Exterior) - "FRONT BUMPER ")

  6. Remove the radiator air guard (A).

    Tightening Torque: 

    6.9 - 10.8 N.m (0.7 - 1.1 kgf.m, 5.1 - 8.0 lb-ft)

    G12596244Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the intercooler.

    (Refer to Intake and Exhaust System - "INTERCOOLER ")

  8. Remove the radiator upper bracket bolts (A).

    Tightening Torque: 

    7.8 - 11.8 Nm (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)

    [LH] 

    G12596245Courtesy of HYUNDAI MOTOR AMERICA

    [RH] 

    G12596246Courtesy of HYUNDAI MOTOR AMERICA
  9. Disconnect the condenser (A) from radiator.

    [LH] 

    G12596247Courtesy of HYUNDAI MOTOR AMERICA

    [RH] 

    G12596248Courtesy of HYUNDAI MOTOR AMERICA
  10. Pull the radiator (A) upward and remove it from engine room.
    G12596249Courtesy of HYUNDAI MOTOR AMERICA
  11. Install in the reverse order of removal.
  12. Fill the radiator with coolant.

    (Refer to cooling system - "COOLANT ")

  13. Run engine and check for leaks.
  14. Recheck engine coolant level.