Removal And Installation

Remove the engine cover.
Disconnect the battery negative terminal.
Disconnect the air intake hose (A).
Tightening torque:

2.9 ~ 4.9 N.m (0.3 ~ 0.5 kgf.m, 2.0 ~ 3.6 lb-ft)

Fig 1: Locating Air Intake Hose
Courtesy of HYUNDAI MOTOR AMERICA
Remove the turbo charger actuator solenoid valve (A).

Fig 2: Locating Turbo Charger Actuator Solenoid Valve
Courtesy of HYUNDAI MOTOR AMERICA
Remove the catalytic convertor.
(Refer to "MUFFLER ")
After installing the jack on the edge of oil pan, remove the engine mounting support bracket and drop the engine down a little bit.
Install the jack to the edge of upper oil pan to support the engine.
Remove the intake pipe stay (A).
Tightening torque

M8 Bolt:

18.6 ~ 23.5 N.m (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4 lb-ft)

M10 Bolt:

29.4 ~ 34.3 N.m (3.0 ~ 3.5kgf.m, 21.6 ~ 25.3 lb-ft)
Remove the intake pipe (B) and gasket.
Tightening torque

Bolt:

29.4 ~ 39.2 N.m (3.0 ~ 4.0 kgf.m, 21.6 ~ 28.9 lb-ft)

Nut:

35.3 ~ 41.1 N.m (3.6 ~ 4.2 kgf.m, 26.0 ~ 30.3 lb-ft)

Fig 3: Locating Intake Pipe Stay And Intake Pipe
Courtesy of HYUNDAI MOTOR AMERICA
Remove the turbo charger water pipe & hose (A).
Tightening torque

Flange Bolt:

9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

Eye Nut:

26.4 ~ 32.3 N.m (2.7~ 3.3 kgf.m, 19.5 ~ 32.3 lb-ft)

Fig 4: Locating Turbo Charger Water Pipe & Hose
Courtesy of HYUNDAI MOTOR AMERICA
Remove the turbo manifold module heat protect (A).
Tightening torque:

9.8 ~ 11.8N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

Fig 5: Locating Turbo Manifold Module Heat Protect
Courtesy of HYUNDAI MOTOR AMERICA

NOTE: When installing, temporarily tighten the bolt and then completely tighten to specified torque.
Remove the turbo charger coupler (A).
Tightening torque:

35.3 ~ 41.1 N.m (3.6 ~ 4.2 kgf.m, 20.0 ~ 30.3 lb-ft)

Fig 6: Locating Turbo Charger Coupler With Bolt
Courtesy of HYUNDAI MOTOR AMERICA
Remove the turbo charger oil feed pipe (A).
Tightening torque

M6 Bolt:

9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

Eye Nut:

11.8 ~ 17.6 N.m (1.2 ~ 1.8 kgf.m, 8.7 ~ 41.1 lb-ft)

Fig 7: Locating Turbo Charger Oil Feed Pipe With Bolt And Eye Nut
Courtesy of HYUNDAI MOTOR AMERICA

NOTE: When installing, completely remove the oil from assembly part and be careful not to enter any dust.
When installing the eye bolt, be careful to not contact with the stopper to the compressor housing.
Remove the turbo charger oil drain pipe (A).
Tightening torque:

9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

Fig 8: Locating Turbo Charger Oil Drain Pipe With Bolts
Courtesy of HYUNDAI MOTOR AMERICA

NOTE: When installing, completely remove the oil from assembly part.
Remove the turbo charger stay (A).
Tightening torque:

49.0 ~ 53.9 N.m (5.0 ~ 5.5 kgf.m, 36.1 ~ 39.7 lb-ft)

Fig 9: Locating Turbo Charger Stay With Bolts
Courtesy of HYUNDAI MOTOR AMERICA

NOTE: When installing, temporarily tighten the bolt in picture order and completely tighten the bolt as specified torque in order.
Remove the turbo manifold module and gasket.
Tightening torque:

35.3 ~ 41.1 N.m (3.6 ~ 4.2 kgf.m, 26.0 ~ 30.3 lb-ft)

Fig 10: Locating Turbo Manifold Module And Gasket
Courtesy of HYUNDAI MOTOR AMERICA

NOTE: When installing, you should assemble it toward the coating side (black).

NOTE: When installing, temporarily tighten the nut in picture order and completely tighten the bolt as specified torque in order.

Fig 11: Exhaust Manifold Nuts And Bolts Tightening Sequence
Courtesy of HYUNDAI MOTOR AMERICA
Install in the reverse order of removal.
CAUTION: When installing, replace with a new gasket.
If the oil feed pipe and hose is damaged, the turbocharger could be damaged because turbocharger oil supply is not good. Be careful to not crush.