Repair Procedures: Installation

WARNING: This page is about a different variant/trim than selected.

Install the intake CVVT (A) to the intake camshaft.
Tightening torque:

63.7 ~ 73.5 N.m (6.5 ~ 7.5 kgf.m, 47.0 ~ 54.2 lb-ft)

Fig 1: Installing Intake CVVT To Intake Camshaft
Courtesy of HYUNDAI MOTOR AMERICA

Information

When installing the CVVT bolt, hold the hexagonal portion (B) on the camshaft with a wrench to prevent the camshaft from rotating.
Install the intake CVVT & camshaft (A), with the timing mark on the intake CVVT sprocket aligned with the mark (painted link) on the timing chain.

Fig 2: Locating Intake CVVT And Camshaft
Courtesy of HYUNDAI MOTOR AMERICA
Install the exhaust CVVT (A), with the timing mark on the exhaust CVVT sprocket aligned with the mark (painted link) on the timing chain.

Fig 3: Locating Exhaust CVVT
Courtesy of HYUNDAI MOTOR AMERICA
Install the exhaust camshaft (A) to the exhaust CVVT.
Tightening torque:

63.7 ~ 73.5 N.m (6.5 ~ 7.5 kgf.m, 47.0 ~ 54.2 lb-ft)

Fig 4: Locating Exhaust Camshaft With Bolt
Courtesy of HYUNDAI MOTOR AMERICA
Remove the pick from the service hole in the timing chain cover.

Fig 5: Removing Pick From Service Hole In Timing Chain Cover
Courtesy of HYUNDAI MOTOR AMERICA
Check that each timing mark of the intake and exhaust CVVT sprockets is aligned as shown in Fig 6.

Fig 6: Locating Timing Mark Of Intake And Exhaust CVVT Sprockets
Courtesy of HYUNDAI MOTOR AMERICA
Install the bolt (A) to the service hole in the timing chain cover.
Tightening torque:

27.5 ~ 30.4 N.m (2.8 ~ 3.1 kgf.m, 20.3 ~ 22.4 lb-ft)

Fig 7: Locating Service Hole Bolt
Courtesy of HYUNDAI MOTOR AMERICA
Install the engine mounting support bracket.
1. Install the engine mounting support bracket (A).
  Tightening torque:
  
  88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)
  
  Fig 8: Locating Engine Mounting Support Bracket With Bolts
  Courtesy of HYUNDAI MOTOR AMERICA
2. Connect the engine ground cable (A).
  Tightening torque:
  
  10.8 ~ 13.7 N.m (1.1 ~ 1.4 kgf.m, 8.0 ~ 10.1 lb-ft)
  
  Fig 9: Locating Engine Ground Cable With Bolt
  Courtesy of HYUNDAI MOTOR AMERICA
3. Remove the jack from the oil pan.
Install the camshaft bearing caps (A) in the order shown in Fig 11 and tighten the bolts to the specified torque.
Tightening torque

1st step

M6 bolt: 5.9 N.m (0.6 kgf.m, 4.3 lb-ft)

M8 bolt: 9.8 N.m (1.0 kgf.m, 7.2 lb-ft)

2nd step

M6 bolts:

11.8 ~ 13.7 N.m (1.2 ~ 1.4 kgf.m, 8.7 ~ 10.1 lb-ft)

M8 bolts:

18.6 ~ 22.6 N.m (1.9 ~ 2.3 kgf.m, 13.7 ~ 16.6 lb-ft)

Fig 10: Camshaft Bearing Caps Bolts
Courtesy of HYUNDAI MOTOR AMERICA

Fig 11: Camshaft Bearing Caps Tightening Sequence
Courtesy of HYUNDAI MOTOR AMERICA
Install the exhaust oil control valve (OCV) adaptor (A).
Tightening torque:

9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

Fig 12: Locating Exhaust Oil Control Valve Adaptor With Bolts
Courtesy of HYUNDAI MOTOR AMERICA

NOTE: Check that the front camshaft bearing cap O-ring is properly seated in place when installing the OCV adaptor.
Install the cylinder head cover.
(Refer to Cylinder Head Assembly - "CYLINDER HEAD COVER ")