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Repair Procedures: Inspection: Camshaft

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  1. Measure the height of the cam lobe using a micrometer and check the surface of the cam lob for wear and tear. If necessary, replace the camshaft.

    Cam height 

    Intake: 44.15 mm (1.738 in.)

    Exhaust: 43.55 mm (1.715 in.)

    Fig 1: Measuring Height Of Cam Lobe Using Micrometer
    G11996742Courtesy of HYUNDAI MOTOR AMERICA
  2. Check the surface of the camshaft journal for wear and tear. If the camshaft journal is excessively damaged, replace the camshaft.
  3. Inspect the camshaft journal clearance.
    1. Clean the camshaft journals and bearing caps.
    2. Place the camshafts in the cylinder head.
    3. Lay a strip of plastigauge across each of the camshaft journals.
      Fig 2: Laying Strip Of Plastigauge Across Each Of Camshaft Journals
      G11996743Courtesy of HYUNDAI MOTOR AMERICA
    4. Install the bearing caps and tighten the bolts to the specified torque.

      Tightening torque 

      1st step

      M6 bolt: 5.9 N.m (0.6 kgf.m, 4.3 lb-ft)

      M8 bolt: 9.8 N.m (1.0 kgf.m, 7.2 lb-ft)

      2nd step

      M6 bolts:

      11.8 ~ 13.7 N.m (1.2 ~ 1.4 kgf.m, 8.7 ~ 10.1 lb-ft)

      M8 bolts:

      18.6 ~ 22.6 N.m (1.9 ~ 2.3 kgf.m, 13.7 ~ 16.6 lb-ft)

      NOTE: Do not turn the camshaft.
    5. Remove the bearing caps.
    6. Measure the plastigauge at the widest point. If the clearance is greater than the specification, replace the camshaft. If necessary, replace the bearing caps and the cylinder head as a set.

      Camshaft bearing cap oil clearance 

      Standard:

      0.027 ~ 0.058 mm (0.0011 ~ 0.0023 in.)

      Limit: 0.1 mm (0.0039 in.)

      Fig 3: Measuring Plastigauge At Widest Point
      G11996744Courtesy of HYUNDAI MOTOR AMERICA
  4. Inspect the camshaft end play.
    1. Inspect the camshaft end play.
    2. Measure the end play while moving the camshaft back and forth using a dial gauge. If the end play is greater than the specification, replace the camshaft. If necessary, replace the bearing caps and the cylinder head as a set.

      Camshaft end play 

      Standard: 0.1 ~ 0.2 mm (0.0039 ~ 0.0079 in.)

      Fig 4: Inspecting Camshaft End Play
      G11996745Courtesy of HYUNDAI MOTOR AMERICA
    3. Remove the camshafts.