Removal and Installation

WARNING: This page is about a different variant/trim than selected.

Disconnect the battery negative terminal.
Remove the intercooler inlet hoses & pipe (A).
Tightening torque

Bolt:

19.6 ~ 26.4 N.m (2.0 ~ 2.7 kgf.m, 14.4 ~ 19.5 lb-ft)

Clamp:

4.9 ~ 6.8 N.m (0.5 ~ 0.7 kgf.m, 3.6 ~ 5.0 lb-ft)

Fig 1: Locating Intercooler Inlet Hoses & Pipe With Mounting Bolts
Courtesy of HYUNDAI MOTOR AMERICA
Remove the intercooler outlet hose (A).
Tightening torque:

4.9 ~ 6.8 N.m (0.5 ~ 0.7 kgf.m, 3.6 ~ 5.0 lb-ft)

Fig 2: Locating Intercooler Outlet Hose
Courtesy of HYUNDAI MOTOR AMERICA
Remove the front bumper cover. (Refer to Body - "FRONT BUMPER ")
Remove the intercooler air guard (A).

Fig 3: Locating Intercooler Air Guard With Mounting Bolts
Courtesy of HYUNDAI MOTOR AMERICA
Disconnect the boost pressure sensor connector (A) RCV solenoid valve connector (B).
Disconnect the vacuum hose (C).

Fig 4: Locating Boost Pressure Sensor Connector, RCV Solenoid Valve Connector And Vacuum Hose
Courtesy of HYUNDAI MOTOR AMERICA
Remove the intercooler upper mounting bracket (A) and then remove the intercooler (B).
Tightening torque:

3.9 ~ 5.7 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.2 Ib-ft)

Fig 5: Locating Intercooler Uper Mounting Bracket With Mounting Bolts
Courtesy of HYUNDAI MOTOR AMERICA

Fig 6: Locating Intercooler
Courtesy of HYUNDAI MOTOR AMERICA
Install in the reverse order of removal.