Removal and Installation

WARNING: This page is about a different variant/trim than selected.

Remove the engine cover.
Disconnect the battery negative terminal.
Disconnect the engine wiring connector and harness clamp and disconnect the wiring from intake manifold.

Fig 1: Engine Wiring Connector And Harness Clamp
Courtesy of HYUNDAI MOTOR AMERICA
Disconnect the PCV (Positive crankcase ventilation) hose (A) and the PCSV (Purge control solenoid valve) (B).

Fig 2: Locating Positive Crankcase Ventilation Hose And Purge Control Solenoid Valve
Courtesy of HYUNDAI MOTOR AMERICA
Remove the intercooler outlet hose (A).
Tightening torque:

4.9 ~ 6.8 N.m (0.5 ~ 0.7 kgf.m, 3.6 ~ 5.0 lb-ft)

Fig 3: Locating Intercooler Outlet Hose
Courtesy of HYUNDAI MOTOR AMERICA
Remove the installation bolts, and then remove the ETC module (A) from the engine.
Electronic throttle body Installation bolt:

7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m, 5.7 ~ 7.2 lb-ft)

Fig 4: Locating ETC Module With Mounting Bolts
Courtesy of HYUNDAI MOTOR AMERICA
Disconnect the vacuum hose (A).

Fig 5: Locating Vacuum Hose
Courtesy of HYUNDAI MOTOR AMERICA
Remove the intake manifold (A) with the gasket.
Tightening torque:

18.6 ~ 23.5 N.m (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4 lb-ft)

Fig 6: Locating Intake Manifold With Mounting Bolts
Courtesy of HYUNDAI MOTOR AMERICA

NOTE: When installing, replace with new gaskets.
When installing the intake manifold, tighten the bolts and nuts with pre-torque first, and then tighten the bolts and nuts with specified torque in the sequence shown.

Fig 7: Intake Manifold Bolts And Nuts Tightening Sequence
Courtesy of HYUNDAI MOTOR AMERICA
Install in the reverse order of removal.