Removal and Installation

WARNING: This page is about a different variant/trim than selected.

Remove the engine cover.
Disconnect the battery negative terminal.
Remove the air cleaner assembly. (Intake and Exhaust System - "AIR CLEANER ")
Remove the front muffler. (Intake and Exhaust System - "MUFFLER ")
Remove the intercooler inlet hoses & pipe (A).
Tightening torque

Bolt:

19.6 ~ 26.4 N.m (2.0 ~ 2.7 kgf.m, 14.4 ~ 19.5 lb-ft)

Clamp:

4.9 ~ 6.8 N.m (0.5 ~ 0.7 kgf.m, 3.6 ~ 5.0 lb-ft)

Fig 1: Locating Intercooler Inlet Hoses & Pipe With Mounting Bolts
Courtesy of HYUNDAI MOTOR AMERICA
Remove the turbo charger actuator solenoid valve (A).

Fig 2: Locating Turbo Charger Actuator Solenoid Valve
Courtesy of HYUNDAI MOTOR AMERICA
Remove the intake pipe stay (A).
Tightening torque

M8 Bolt:

18.6 ~ 23.5 N.m (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4 lb-ft)

M10 Bolt:

29.4 ~ 34.3 N.m (3.0 ~ 3.5 kgf.m, 21.6 ~ 25.3 lb-ft)
Remove the intake pipe (B) and gasket.
Tightening torque

Bolt:

29.4 ~ 39.2 N.m (3.0 ~ 4.0 kgf.m, 21.6 ~ 28.9 lb-ft)

Nut:

35.3 ~ 41.1 N.m (3.6 ~ 4.2 kgf.m, 26.0 ~ 30.3 lb-ft)

Fig 3: Locating Intake Pipe Stay With Mounting Bolts
Courtesy of HYUNDAI MOTOR AMERICA
Remove the turbo charger water pipe & hose (A).
Tightening torque

Flange Bolt:

9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

Eye Nut:

26.4 ~ 32.3 N.m (2.7~ 3.3 kgf.m, 19.5 ~ 32.3 lb-ft)

Fig 4: Locating Turbo Charger Water Pipe & Hose
Courtesy of HYUNDAI MOTOR AMERICA
Remove the turbo manifold module heat protect (A).
Tightening torque:

9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

Fig 5: Locating Turbo Manifold Module Heat Protect With Mounting Bolts
Courtesy of HYUNDAI MOTOR AMERICA

NOTE: When installing, temporarily tighten the bolt and then completely tighten to specified torque.
Remove the turbo DPF (A).
Tightening torque:

9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

Fig 6: Locating Turbo DPF With Mounting Bolts
Courtesy of HYUNDAI MOTOR AMERICA
Remove the turbo charger oil feed pipe (A).
Tightening torque

M6 Bolt:

9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

Eye Nut:

11.8 ~ 17.6 N.m (1.2 ~ 1.8 kgf.m, 8.7 ~ 41.1 lb-ft)

Fig 7: Locating Turbo Charger Oil Feed Pipe With Mounting Bolts
Courtesy of HYUNDAI MOTOR AMERICA

Fig 8: Locating Turbo Charger Oil Feed Pipe With Mounting Bolt
Courtesy of HYUNDAI MOTOR AMERICA

NOTE: When installing, completely remove the oil from assembly part and be careful not to enter any dust.
When installing the eye bolt, be careful to not contact with the stopper to the compressor housing.
Remove the turbo charger oil drain pipe (A).
Tightening torque:

9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft

Fig 9: Locating Turbo Charger Oil Drain Pipe With Mounting Bolts
Courtesy of HYUNDAI MOTOR AMERICA

NOTE: When installing, completely remove the oil from assembly part.
Remove the turbo charger stay (A).
Tightening torque:

49.0 ~ 53.9 N.m (5.0 ~ 5.5 kgf.m, 36.1 ~ 39.7 lb-ft)

Fig 10: Locating Turbo Charger Stay With Mounting Bolts
Courtesy of HYUNDAI MOTOR AMERICA

NOTE: When installing, temporarily tighten the bolt in picture order and completely tighten the bolt as specified torque in order.
Remove the turbo manifold module (A) and gasket.
Tightening torque:

35.3 ~ 41.1 N.m (3.6 ~ 4.2 kgf.m, 26.0 ~ 30.3 lb-ft)

Fig 11: Locating Turbo Manifold Module With Mounting Bolts
Courtesy of HYUNDAI MOTOR AMERICA

NOTE: When installing, you should assemble it toward the coating side (black).
When installing, temporarily tighten the nut in picture order and completely tighten the bolt as specified torque in order.

Fig 12: Exhaust Manifold Nut And Bolts Tightening Sequence
Courtesy of HYUNDAI MOTOR AMERICA
Install in the reverse order of removal.
CAUTION: When installing, replace with a new gasket.
If the oil feed pipe and hose is damaged, the turbocharger could be damaged because turbocharger oil supply is not good. Be careful to not crush.