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Home >> Hyundai >> 2015 >> Veloster Turbo, Automatic Trans >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Intake & Exhaust System - 1.6L T-GDI >> Intercooler >> Repair Procedures >> Removal and Installation

Removal and Installation

  1. Disconnect the Battery Negative Terminal.
  2. Disconnect the Boost Pressure Sensor Connector (A) RCV Solenoid Valve Connector (B) Cooling Fan Controller Connector (C).
  3. Disconnect the Vacuum Hose (D).
    Fig 1: Boost Pressure Sensor Connector, RCV Solenoid Valve Connector, Cooling Fan Controller Connector And Vacuum Hose
    G10604299Courtesy of HYUNDAI MOTOR AMERICA
  4. Disconnect the Intercooler Outlet Hose.

    (Refer to: Intake and Exhaust System - "INTERCOOLER PIPE & HOSE ").

  5. Disconnect the Intercooler Inlet Hose.

    (Refer to: Intake and Exhaust System - "INTERCOOLER PIPE & HOSE ").

  6. Remove the Radiator Upper Bracket (A).
    Fig 2: Radiator Upper Bracket
    G10604300Courtesy of HYUNDAI MOTOR AMERICA
  7. Disconnect the RCV Hose (A) and then remove the Intercooler (B).
    Fig 3: RCV Hose And Intercooler
    G10604301Courtesy of HYUNDAI MOTOR AMERICA
  8. Install in the reverse order of removal.