Removal and Installation

Remove the Engine Cover.
Disconnect the Battery Negative Terminal.
Disconnect the Engine Wiring Connector and Harness Clamp and disconnect the Wiring from Intake Manifold.
1. Injector Extension Connector
2. MAPS (Map Sensor) Connector
3. Knock Sensor Connector
4. Front Connector
5. CKPS (Crank Shaft Position Sensor) Connector
6. Vacuum Pump Extension Connector
7. ETC (Electric Throttle Control) Module Connector
8. PCSV (Purge Control Solenoid Valve) Connector
Fig 1: Engine Wiring Connectors And Harness Clamps
Courtesy of HYUNDAI MOTOR AMERICA
Disconnect the PCV (Positive Crankcase Ventilation) Hose (A) and the PCSV (Purge Control Solenoid Valve) Hose (B).

Fig 2: Positive Crankcase Ventilation And Purge Control Solenoid Valve Hose
Courtesy of HYUNDAI MOTOR AMERICA
Remove the Intercooler Outlet Hose (A).

Fig 3: Intercooler Outlet Hose
Courtesy of HYUNDAI MOTOR AMERICA
Disconnect the Vacuum Hose (A) and the Throttle Body Coolant Hoses (B).

Fig 4: Vacuum Hose And Throttle Body Coolant Hoses
Courtesy of HYUNDAI MOTOR AMERICA

Fig 5: Throttle Body Coolant Hoses
Courtesy of HYUNDAI MOTOR AMERICA
Unfasten the Filler Neck Assembly Mounting Bolts (A).
Tightening Torque:

6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

Fig 6: Filler Neck Assembly Mounting Bolts
Courtesy of HYUNDAI MOTOR AMERICA
Disconnect the Vacuum Hose (A).

Fig 7: Vacuum Hose
Courtesy of HYUNDAI MOTOR AMERICA
Remove the Intake Manifold (A) with the Gasket.
Tightening Torque:

18.6 ~ 23.5N.m (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4 lb-ft)

Fig 8: Intake Manifold And Gasket
Courtesy of HYUNDAI MOTOR AMERICA

NOTE: When installing, replace with new Gaskets.
When installing the Intake Manifold, tighten the Bolts and Nuts with Pre-Torque first and then tighten the Bolts and Nuts with Specified Torque in the Sequence depicted.

Fig 9: Intake Manifold Bolts And Nuts Tightening Sequence
Courtesy of HYUNDAI MOTOR AMERICA
Install in the reverse order of removal.