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Cowl Cross Bar Replacement

CAUTION:
  • A plastic trim tool is recommended, but if prying with a screwdriver, wrap it with protective tape and apply protective tape around the related parts to prevent damage.
  • Put on gloves to protect your hands.
  1. Remove the following parts.
    1. Front Seat

      (Refer to: BD procedure - "FRONT SEAT ").

    2. Front Pillar Trim

      (Refer to: BD procedure - "INTERIOR TRIM ").

    3. Front Door Scuff Trim

      (Refer to: BD procedure- "INTERIOR TRIM ").

    4. Cowl Side Trim

      (Refer to: BD procedure - INTERIOR TRIM ").

    5. Floor Console Assembly & Console Side Cover

      (Refer to: BD procedure - "CONSOLE ").

    6. Cowl Top Cover

      (Refer to: BD procedure - "COWL TOP COVER ").

  2. Disconnect the Blower Unit Connectors.

    (Refer to: HA procedure - "Air Conditioning System, Heater, Blower").

  3. Disconnect the Connector (A) and the Mounting Clips in the Front Pillar.

    [Driver] 

    Fig 1: Front Pillar Connector (Driver) (1 Of 2)
    G10605446Courtesy of HYUNDAI MOTOR AMERICA

    [Passenger] 

    Fig 2: Front Pillar Connector (Passenger) (2 Of 2)
    G10605447Courtesy of HYUNDAI MOTOR AMERICA
  4. Disconnect the Multi Box Connectors (A).

    [Driver] 

    Fig 3: Multi Box Connectors (Driver) (1 Of 2)
    G10605448Courtesy of HYUNDAI MOTOR AMERICA

    [Passenger] 

    Fig 4: Multi Box Connectors (Passenger) (2 Of 2)
    G10605449Courtesy of HYUNDAI MOTOR AMERICA
  5. Disconnect the Passenger Compartment Junction Box Connectors.
    Fig 5: Passenger Compartment Junction Box Connectors
    G10605450Courtesy of HYUNDAI MOTOR AMERICA
  6. Disconnect the Airbag Control Module (SRSCM) Connectors (A).
    Fig 6: Airbag Control Module (SRSCM) Connectors
    G10605451Courtesy of HYUNDAI MOTOR AMERICA
  7. After loosening the mounting bolts and nuts, then remove the cowl cross bar assembly (A).
    Fig 7: Cowl Cross Bar Assembly Mounting Bolts And Nuts
    G10605452Courtesy of HYUNDAI MOTOR AMERICA
  8. Installation is the reverse of removal.
    NOTE:
    • Make sure the Connectors are connected in properly.
    • Replace any damaged clips.