Repair Procedures: Disassembly

WARNING: This page is about a different variant/trim than selected.

Remove the dust packing & cap (A) from the pinion housing.

Fig 1: Removing Pinion Housing Cap
Courtesy of HYUNDAI MOTOR AMERICA
Loosen the lock nut and then remove the tie rod end (B) and lock nut (A) from the tie rod.

Fig 2: Removing Tie Rod End And Lock Nut
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Remove the bellows clip (A) and band (B) and then pull the bellows (C) away from the end of the tie rod.

Fig 3: Identifying Bellows Clip And Band
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Remove the tie rod (B) from the rack bar (A) by unscrewing the tie rod inner ball joint.

Fig 4: Removing Rack Bar Tie Rod
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Remove the plug (A) from the pinion housing.

Fig 5: Removing Pinion Housing Plug
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Remove the oil seal (B) from the plug (A).

Fig 6: Identifying Oil Seal And Plug
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Remove the yoke plug (A) and spring (B) and then pull out the support yoke (C).

Fig 7: Removing Yoke Plug And Spring & Pulling Out Support Yoke
Courtesy of HYUNDAI MOTOR AMERICA
Remove the O-ring (B) from the support yoke assembly (A).

Fig 8: Identifying O-Ring And Yoke Assembly
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Pull the pinion assembly (A) out of the pinion housing.

Fig 9: Pulling Pinion Assembly
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Pull the rack bar (A) out of the rack housing.

Fig 10: Pulling Rack Housing Rack Bar
Courtesy of HYUNDAI MOTOR AMERICA
Reassembly is the reverse of the disassembly.