Repair Procedures: Removal

WARNING: This page is about a different variant/trim than selected.

Remove the air cleaner assembly and duct.
(Refer to "ENGINE INTAKE & EXHAUST SYSTEM - SONATA HEV article)
Remove the Hybrid Power Control Unit (HPCU) assembly.
(Refer to "HYBRID CONTROL SYSTEM ")
Remove the under cover (A).
Tightening torque: 7.8 ~ 11.7 N.m (0.8 ~ 1.2 kgf.m, 5.7 ~ 8.6 lb-ft)

Fig 1: Identifying Front Under Cover
Courtesy of HYUNDAI MOTOR AMERICA
Remove the ATF warmer.
(Refer to "ATF WARMER )
Remove the AT tube (A) after removing eye bolt (B).
Tightening torque: 42 ~ 48 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 31.4 lb-ft)

Fig 2: Identifying AT Tube & Eye Bolt
Courtesy of HYUNDAI MOTOR AMERICA
Replace new gasket and the plug after draining the automatic transaxle fluid by removing the drain plug. (Refer to "FLUID .)
Remove the valve body cover (A) and breather hose clip (B).
Tightening torque: (A) 13.8 ~ 15.7 N.m (1.4 ~ 1.6 kgf.m, 10.1 ~ 11.6 lb-ft)

Fig 3: Identifying Valve Body Cover & Breather Hose Clip
Courtesy of HYUNDAI MOTOR AMERICA
Remove the detent spring (C) after removing the bolt.
Tightening torque: 11.8 ~ 15.6 N.m (1.2 ~ 1.6 kgf.m, 8.7 ~ 11.6 lb-ft)
Remove the bolt (3 ea) after disconnecting the solenoid valve connector (B) and the oil temperature sensor connector (A).
Tightening torque: 9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

Fig 4: Identifying Solenoid Valve Connector & Oil Temperature Sensor Connector
Courtesy of HYUNDAI MOTOR AMERICA
Remove the valve body assembly (A).
Tightening torque: 9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

Fig 5: Identifying Valve Body Assembly
Courtesy of HYUNDAI MOTOR AMERICA