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Home >> Hyundai >> 2015 >> Sonata Eco >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 60 (Driveshaft Assembly (HEV)) >> Front Driveshaft >> Repair Procedures >> Disassembly

Repair Procedures: Disassembly

WARNING: This page is about a different variant/trim than selected.
CAUTION:
  • Do not disassemble the BJ assembly.
  • Special grease must be applied to the driveshaft joint. Do not substitute with another type of grease.
  • The boot band should be replaced with a new one.
  1. Remove the circlip (B) from the driveshaft spline (A).
    Fig 1: Identifying Driveshaft Spline & Circlip
    G10588925Courtesy of HYUNDAI MOTOR AMERICA
  2. Remove both boot bands from the transaxle side joint (TJ) case.
    Fig 2: Removing Boot Bands From Transaxle Side Joint (TJ) Case (1 Of 2)
    G10588926Courtesy of HYUNDAI MOTOR AMERICA
    Fig 3: Removing Boot Bands From Transaxle Side Joint (TJ) Case (2 Of 2)
    G10588927Courtesy of HYUNDAI MOTOR AMERICA
  3. Pull out the boot from transaxle side joint case (B).
  4. While dividing joint (TJ) boot (A) of the transaxle side, wipe the grease in TJ case (B) and collect them respectively.
    Fig 4: Identifying TJ Case & Boot
    G10588928Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION: Make alignment marks on spider roller assembly (A), joint case (B), and shaft spline (C) to aid reassembly.
    Fig 5: Identifying Spider Roller Assembly, Joint Case & Shaft Spine Alignment Marks
    G10588929Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the snap ring (A) and spider roller assembly from the shaft.
    Fig 6: Identifying Snap Ring & Spider Roller Assembly
    G10588930Courtesy of HYUNDAI MOTOR AMERICA
  6. Clean the spider assembly.
  7. Remove the boot (A) of the transaxle side joint (TJ).
    CAUTION: For reusing the boot (A), wrap tape (B) around the driveshaft splines (C) to protect the boot (A).
    Fig 7: Identifying Boot, Tape & Driveshaft Splines
    G10588931Courtesy of HYUNDAI MOTOR AMERICA
  8. Using a plier or flat-tipped (-) screwdriver, remove the both side of clamp (B) of the dynamic damper (A).
    Fig 8: Identifying Dynamic Damper & Clamp
    G10588932Courtesy of HYUNDAI MOTOR AMERICA
  9. Fix the driveshaft (A) with a vice (B) as shown in illustration.
    Fig 9: Identifying Driveshaft And Vice
    G10588933Courtesy of HYUNDAI MOTOR AMERICA
  10. Apply soap powder on the shaft to prevent being damaged between the shaft spline and the dynamic damper when the dynamic damper is removed.
  11. Separate the dynamic damper (A) from the shaft (B) carefully.
    Fig 10: Separating Dynamic Damper From Shaft
    G10588934Courtesy of HYUNDAI MOTOR AMERICA
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