Removal and Installation

WARNING: This page is about a different variant/trim than selected.

Loosen the drain plug, and then drain the engine coolant. Remove the radiator cap to help drain the coolant faster.
Remove the water pump drive belt (A).

Fig 1: Identifying Water Pump Drive Belt
Courtesy of HYUNDAI MOTOR AMERICA
1. Put the SST (09252-3D100) between the crankshaft pulley and the drive belt.
2. Rotate the crankshaft pulley clockwise. Then the drive belt is removed.
Fig 2: Rotating Crankshaft Pulley Clockwise To Remove Drive Belt
Courtesy of HYUNDAI MOTOR AMERICA

When installing the water pump drive belt,
1. Put the SST (09252-03200) between the crankshaft pulley and the drive belt.
2. Rotate the crankshaft pulley clockwise. Then the drive belt is installed.
Fig 3: Rotating Crankshaft Pulley Clockwise To Install Drive Belt
Courtesy of HYUNDAI MOTOR AMERICA
Remove the water pump pulley (A) and the dust cover (B).
Tightening torque: 7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m, 5.8~ 7.2 lb-ft)

Fig 4: Removing Water Pump Pulley And Dust Cover
Courtesy of HYUNDAI MOTOR AMERICA
Remove the water pump (A) with the gasket.
Tightening torque: 18.6 ~ 23.5 N.m (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4 lb-ft)

Fig 5: Removing Water Pump
Courtesy of HYUNDAI MOTOR AMERICA
Remove the exhaust manifold heat protector.
(Refer to ENGINE INTAKE & EXHAUST SYSTEM - SONATA HEV article)
Remove the water pump cover (B) with the gasket and the water inlet pipe (A).
Tightening torque: 18.6 ~ 23.5 N.m (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4 lb-ft)

Fig 6: Removing Water Pump Cover & Water Inlet Pipe
Courtesy of HYUNDAI MOTOR AMERICA
Installation is reverse order of removal with a new water pump gasket.
Fill the engine coolant.
Start the engine and check for leaks.
Recheck the coolant level.