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Home >> Hyundai >> 2015 >> Sonata Eco >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 55 (Engine Cooling System (HEV)) >> Radiator (Engine) >> Repair Procedures >> Removal and Installation

Removal and Installation

WARNING: This page is about a different variant/trim than selected.
  1. Disconnect the battery negative terminals.

    (Refer to ENGINE AND TRANSAXLE ASSEMBLY )

  2. Remove the air cleaner assembly.

    (Refer to ENGINE AND TRANSAXLE ASSEMBLY )

  3. Remove the under cover.

    (Refer to ENGINE AND TRANSAXLE ASSEMBLY )

  4. Loosen the drain plug (A), and drain the engine coolant. Remove the radiator cap to help drain the coolant faster.
    Fig 1: Identifying Radiator Drain Plug
    G10588364Courtesy of HYUNDAI MOTOR AMERICA
  5. Disconnect the over flow hose (A) from the radiator.
    Fig 2: Identifying Over Flow Hose
    G10588365Courtesy of HYUNDAI MOTOR AMERICA
  6. Disconnect the radiator upper hose (A) and lower hose (B).
    Fig 3: Disconnecting Radiator Upper Hose And Lower Hose
    G10588366Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the cooling fan assembly.

    (Refer to "COOLING FAN ")

  8. Remove the radiator mounting brackets (A).

    Tightening torque:  3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)

    Fig 4: Removing Radiator Mounting Brackets
    G10588367Courtesy of HYUNDAI MOTOR AMERICA
  9. Drain the inverter coolant and then disconnect the inverter radiator hoses.

    (Refer to "COOLANT ")

  10. Separate the condenser from the radiator and then remove the radiator assembly (A).
    Fig 5: Identifying Radiator Assembly
    G10588368Courtesy of HYUNDAI MOTOR AMERICA
  11. Disassemble the inverter radiator (A) from the radiator assembly (B).

    (Refer to RADIATOR )

    Fig 6: Removing Inverter Radiator From Radiator Assembly
    G10588369Courtesy of HYUNDAI MOTOR AMERICA
  12. Installation is the reverse order of removal.
  13. Fill the radiator with coolant and check for leaks.
    NOTE:
    • Bleed air from the hybrid motor cooling system prior to the engine cooling system (Refer to COOLANT )
    • Bleed air from the engine cooling system.
      • Start engine and let it run until it warms up. (Until the radiator fan operates 3 or 4 times.)
      • Turn off engine. Check the coolant level and add coolant if needed. This will allow trapped air to be removed from the cooling system.
      • Put the radiator cap on tightly, then run engine again and check for leaks.