Repair Procedures: Removal

Information 

• In order to remove panorama sunroof assembly use tools as follows.

  [Tools block diagram] 

  Fig 1: Identifying Square Wire And Insert Type Wire Grip

  Courtesy of HYUNDAI MOTOR AMERICA

  (1) Square wire

  (2) Insert type wire grip

  [Tools assembly diagram] 

• Tighten square wire (1) inserting it in the hole of Insert type wire grip (2)
  Fig 2: Tightening Square Wire

  Courtesy of HYUNDAI MOTOR AMERICA

1. Remove roof trim assembly.
2. Remove rear window glass.
   NOTE:

   • When working with panorama sunroof, interior can be contaminated so work after interior is covered by vinyl, etc.
3. Open movable glass completely pressing panorama sunroof switch.
4. Loosen screws mounted on the wind deflector glass (A) both sides using star wrench.
   CAUTION:

   • Be careful not to damage screws.
     Fig 3: Loosening Deflector Glass Screws

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5. Loosen star screws front then remove wind deflector glass (A).
   Fig 4: Loosening Wind Deflector Glass Star Screws

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6. Close movable glass completely pressing panorama sunroof switch. Loosen panorama sunroof fixing nuts.

   Tightening torque  : 19.6 - 29.4 N.m, 2.0 ~ 3.0 kgf.m, 14.5 - 21.7 ft. lbs.

   Fig 5: Identifying Panorama Sunroof Fixing Nuts

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7. Remove roof molding (A) using screw driver or remover.
   Fig 6: Removing Roof Molding

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8. Cut sealant in edge side front (A) pulling wire (B) from left to right.
   CAUTION:

   • Wear gloves not to get hurt in the hand.
   • Be careful not to be burned in the hand by too much heat using wire.
   • Work carefully because wire can be cut.
     Fig 7: Identifying Edge Side Front & Wire

     Courtesy of HYUNDAI MOTOR AMERICA
   NOTE:

   • Use protective tape when removing parts with screw driver or remover not to damage the parts.
   • Give attention not to damage body.

   Information 

   • More than two people should work together when using wire.
9. Cut sealant between edge side front (A-A) pulling wire (B) from left to right.
   CAUTION:

   • Wear gloves not to get hurt in the hand.
   • Be careful not to be burned in the hand by too much heat using wire.
   • Work carefully because wire can be cut.
   NOTE:

   • Use protective tape when removing parts with screw driver or remover not to damage the parts.
   • Give attention not to damage body.

   Information 

   • More than two people should work together when using wire.
   Fig 8: Identifying Sealant Removal Edge Front Side

   Courtesy of HYUNDAI MOTOR AMERICA
10. Cut sealant between edge side (A-A) pulling wire (B) from left to right.
    CAUTION:

    • Wear gloves not to get hurt in the hand.
    • Be careful not to be burned in the hand by too much heat using wire.
    • Work carefully because wire can be cut.
    NOTE:

    • Use protective tape when removing parts with screw driver or remover not to damage the parts.
    • Give attention not to damage body.

    Information 

    • More than two people should work together when using wire.
      Fig 9: Identifying Sealant Removal Edge Side & Wire

      Courtesy of HYUNDAI MOTOR AMERICA
11. Cut sealant between edge side rear (A-A) pulling wire (B) from left to right.
    CAUTION:

    • Wear gloves not to get hurt in the hand.
    • Be careful not to be burned in the hand by too much heat using wire.
    • Work carefully because wire can be cut.
    NOTE:

    • Use protective tape when removing parts with screw driver or remover not to damage the parts.
    • Give attention not to damage body.

    Information 

    • More than two people should work together when using wire.
    Fig 10: Identifying Sealant Removal Edge Rear Side

    Courtesy of HYUNDAI MOTOR AMERICA
12. After every edge side sealant is cut, remove panorama sunroof assembly (A).
    NOTE:

    • When removal of the panorama sunroof assembly be careful not to damage.
    Fig 11: Identifying Panorama Sunroof Assembly

    Courtesy of HYUNDAI MOTOR AMERICA