Removal and Installation

Disconnect the battery negative terminal.
Remove the intercooler inlet hoses & pipe (A).
Tightening Torque

Bolt:

19.6 ~ 26.4 N.m (2.0 ~ 2.7 kgf.m, 14.4 ~ 19.5 lb-ft)

Clamp:

4.9 ~ 6.8 N.m (0.5 ~ 0.7 kgf.m, 3.6 ~ 5.0 lb-ft)

Fig 1: Removing Intercooler Inlet Hoses
Courtesy of HYUNDAI MOTOR AMERICA
Remove the intercooler outlet hose (A).
Tightening Torque:

4.9 ~ 6.8 N.m (0.5 ~ 0.7 kgf.m, 3.6 ~ 5.0 lb-ft)

Fig 2: Identifying Intercooler Outlet Hose
Courtesy of HYUNDAI MOTOR AMERICA
Remove the front bumper cover. (Refer to: Body - "FRONT BUMPER ").
Remove the intercooler air guard (A).

Fig 3: Removing Intercooler Air Guard
Courtesy of HYUNDAI MOTOR AMERICA
Disconnect the boost pressure sensor connector (A) RCV solenoid valve connector (B).
Disconnect the vacuum hose (C).

Fig 4: Identifying Boost Pressure Sensor Connector And RCV Solenoid Valve Connector
Courtesy of HYUNDAI MOTOR AMERICA
Remove the intercooler upper mounting bracket (A) and then remove the intercooler (B).
Tightening Torque:

3.9 ~ 5.7 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.2 lb-ft)

Fig 5: Intercooler Upper Mounting Bracket Bolts (1 Of 2)
Courtesy of HYUNDAI MOTOR AMERICA

Fig 6: Intercooler Upper Mounting Bracket (2 Of 2)
Courtesy of HYUNDAI MOTOR AMERICA
Install in the reverse order of removal.