Repair Procedures: Removal

Information 

• In order to remove panorama sunroof assembly use tools as follows.

  [Tools Block Diagram] 

  Fig 1: Square Wire And Insert Type Wire Grip Tools

  Courtesy of HYUNDAI MOTOR AMERICA
  1. Square wire
  2. Insert type wire grip

     [Tools Assembly Diagram] 

  3. Tighten square wire (1) inserting it in the hole of Insert type wire grip (2).
     Fig 2: Tightening Square Wire To Wire Grip

     Courtesy of HYUNDAI MOTOR AMERICA

1. Remove the roof side molding.
2. Remove the roof trim.
3. Remove the front glass.
4. Completely close the movable glass using the panorama sunroof switch.
5. Remove the window glass.
6. Loosen the bolts (A) and nuts (B) on the side of the panorama sunroof.

Tightening Torque: 

19.6 ~ 29.4 N.m (2.0 ~ 3.0 kgf.m, 14.5 ~ 21.7 lb-ft)

Fig 3: Panorama Sunroof Bolts And Nuts
Courtesy of HYUNDAI MOTOR AMERICA
7. Loosen the panorama sunroof mounting nuts (A).

[FRONT] 

Tightening Torque: 

9.8 ~ 14.7 N.m (1.0 ~ 1.5 kgf.m, 7.2 ~ 10.8 lb-ft)

Fig 4: Panorama Sunroof Mounting Nuts (Front)
Courtesy of HYUNDAI MOTOR AMERICA

[REAR] 

Tightening Torque: 

9.8 ~ 14.7 N.m (1.0 ~ 1.5 kgf.m, 7.2 ~ 10.8 lb-ft)

Fig 5: Panorama Sunroof Mounting Nuts (Rear)
Courtesy of HYUNDAI MOTOR AMERICA
8. Cut sealant in edge side front (A) pulling wire (B) from left to right.
   CAUTION:

   • Wear gloves not to get hurt in the hand.
   • Be careful not to be burned in the hand by too much heat using wire.
   • Work carefully because wire can be cut.
   NOTE:

   • Use protective tape when removing parts with screw driver or remover not to damage the parts.
   • Give attention not to damage body.

   Information 

   • More than two people should work together when using wire.
   Fig 6: Cutting Sealant Edge Side Front Pulling Wire
   Courtesy of HYUNDAI MOTOR AMERICA
9. Cut sealant between edge side front (A-A) pulling wire (B) from left to right.
   CAUTION:

   • Wear gloves not to get hurt in the hand.
   • Be careful not to be burned in the hand by too much heat using wire.
   • Work carefully because wire can be cut.
   NOTE:

   • Use protective tape when removing parts with screw driver or remover not to damage the parts.
   • Give attention not to damage body.

   Information 

   • More than two people should work together when using wire.
   Fig 7: Cutting Sealant Between Edge Side Front Pulling Wire
   Courtesy of HYUNDAI MOTOR AMERICA
10. Cut sealant between edge side (A-A) pulling wire (B) from left to right.
    CAUTION:

    • Wear gloves not to get hurt in the hand.
    • Be careful not to be burned in the hand by too much heat using wire.
    • Work carefully because wire can be cut.
    NOTE:

    • Use protective tape when removing parts with screw driver or remover not to damage the parts.
    • Give attention not to damage body.

    Information 

    • More than two people should work together when using wire.
    Fig 8: Cutting Sealant Edge Side Pulling Wire
    Courtesy of HYUNDAI MOTOR AMERICA
11. Cut sealant between edge side rear (A-A) pulling wire (B) from left to right.
    CAUTION:

    • Wear gloves not to get hurt in the hand.
    • Be careful not to be burned in the hand by too much heat using wire.
    • Work carefully because wire can be cut.
    NOTE:

    • Use protective tape when removing parts with screw driver or remover not to damage the parts.
    • Give attention not to damage body.

    Information 

    • More than two people should work together when using wire.
    Fig 9: Cutting Sealant Edge Side Rear Pulling Wire
    Courtesy of HYUNDAI MOTOR AMERICA
12. After every edge side sealant is cut, remove panorama sunroof assembly (A).
    NOTE:

    • When removal of the panorama sunroof assembly be careful not to damage.
    Fig 10: Removing Panorama Sunroof Assembly

    Courtesy of HYUNDAI MOTOR AMERICA
13. Use a blade to cut off residual sealant (A) around body panel.

    Information 

    • When cutting Off the residual sealant around the body panel, make sure to leave about the thickness of 2 mm from the adhesive surface.
    NOTE:

    • Make sure that the body paint surface is not damaged at all.
    • If it is damaged, apply paint or rust inhibitor for maintenance.
    Fig 11: Using Blade To Cut Off Residual Sealant

    Courtesy of HYUNDAI MOTOR AMERICA