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Home >> Hyundai >> 2015 >> Sonata Eco >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Panorama Sunroof - Replacement (Except HEV) >> Panorama Sunroof Assembly >> Repair Procedures >> Installation

Repair Procedures: Installation

Information 

  1. Use alcohol or an air gun to clean up the edges of the body panel and the panorama sunroof.
  2. Use a sealant gun to apply sealant (B) around body panel (A).
    NOTE:
    • When using a sealant gun to apply the sealant, make sure that the sealant is not cracked to prevent water leaks.
    Fig 2: Applying Sealant Around Body Panel
    G00563484Courtesy of HYUNDAI MOTOR AMERICA
    Suction Step Gap
    Front A - A 1.4 + 0.5 ~ -1 5.7 ± 1
    Side B - B 1.7 + 1 ~ -0.5 5.3 ± 1
  3. Carefully install panorama sunroof on body flange set by centering device hole (A).
    Fig 3: Installing Panorama Sunroof Flange By Centering Device Hole
    G00563485Courtesy of HYUNDAI MOTOR AMERICA
  4. Check steps and gaps for every side.
    Suction Step Gap
    Front A - A 2.3 -1 ~ 0 7.5 ± 1
    Rear B - B 2.2 -1 ~ 0 6.8 / 1.5
    Side C - C 3.6 ± 0.5 2
  5. Tighten panorama sunroof fixing nuts.
  6. Tightening Torque:  2.0 ~ 3.0 kgf.m

    Fig 4: Panorama Sunroof Fixing Nuts Locations
    G00563486Courtesy of HYUNDAI MOTOR AMERICA
  7. Install the rear window glass.
  8. Perform water leak test.

    Information 

    • Avoid water flow to touch adhesive surface directly and let water flow to side of the glass.
  9. If water leak occurs, apply sealant on leakage spot.

    Information 

    • After panorama sunroof is installed vehicle should be parked on flat place 4 hours at least.
    • If vehicle should be run, drive slowly within 8 hours at least.
    • Have driver give attention to avoid violent drive or drive uniform road for 2 ~ 3 days.
  10. Install the front glass.
  11. Install the roof trim.
  12. Install the roof side molding.