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Home >> Hyundai >> 2015 >> Sonata Eco >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Rear Door Assembly (Except HEV) >> Rear Door Module >> Repair Procedures >> Replacement

Repair Procedures: Replacement

  1. Remove the rear door window glass.

    (Refer to: Rear Door - "REAR DOOR WINDOW GLASS ").

  2. Remove the rear door outside handle.

    (Refer to: Rear Door - "REAR DOOR OUTSIDE HANDLE ").

  3. Loosen the rear door outside handle base mounting bolt (A).
    Fig 1: Identifying Rear Door Outside Handle Base Mounting Bolt
    G10565699Courtesy of HYUNDAI MOTOR AMERICA
  4. After loosening the mounting bolt and nuts, then remove the rear door channel (A).

    Tightening Torque: 

    Bolt: 6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

    Nut: 3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)

    Fig 2: Removing Rear Door Channel With Mounting Bolt And Nuts
    G10565700Courtesy of HYUNDAI MOTOR AMERICA
    Fig 3: Identifying Rear Door Channel
    G10565701Courtesy of HYUNDAI MOTOR AMERICA
  5. Loosen the rear door latch (A) mounting screws.
  6. After loosening the mounting bolts, then remove the rear door module (B).

    Tightening Torque: 

    Bolt: 7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

    Screw: 6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

    Fig 4: Identifying Rear Door Latch And Rear Door Module With Mounting Bolts And Screws
    G10565702Courtesy of HYUNDAI MOTOR AMERICA
  7. Disconnect the connectors and front door module wiring harness (A).
    Fig 5: Identifying Front Door Module Wiring Harness And Connectors
    G10565703Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove the rear door latch assembly.

    (Refer to: Front Door - "REAR DOOR LATCH ").

  9. Remove the rear speaker.

    (Refer to: Body Electrical System - "SPEAKERS ").

  10. Remove the rear power window motor.

    (Refer to: Body Electrical System - "POWER WINDOW MOTOR ").

  11. Install in the reverse order of removal.

    Information 

    • The area of whole parts should be applied with sufficient grease.
    • Make sure connectors are connected properly and each rod is connected securely.
    • Make sure the door locks/unlocks and opens/closes properly