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Home >> Hyundai >> 2004 >> Accent Base >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Disc Brakes & Drum Brakes >> Removal & Installation >> Power Brake Booster >> Installation

Power Brake Booster: Installation

  1. Install the brake booster and tighten the mounting nut. See Figure . See TORQUE SPECIFICATIONS  .
  2. Apply grease to the contact points of the brake pedal and the push rod.
  3. Connect the brake pedal and the clevis with a clevis pin and install the split pin to the clevis pin.
  4. After installing the master cylinder, install the brake tube to the master cylinder.
  5. Connect the vacuum hose to the brake booster. See Fig 1 .
    CAUTION: Make sure that there are no bend, twist, or leaks in the vacuum hose. When installing the vacuum hose to the vacuum pipe, the vacuum pipe should be inserted to the depth of 0.98-1.06" (25-27 mm) as shown in the illustration.
  6. Fill the brake reservoir with brake fluid, and bleed the system. See BLEEDING BRAKE SYSTEM  .
  7. Check for brake fluid leaks.
  8. Inspect and adjust the brake pedal. See PEDAL HEIGHT & FREE PLAY  under ADJUSTMENTS.
  9. After installation, apply grease to the contact points of the clevis and brake pedal sufficiently. See Fig 2 .
Fig 1: Installing Vacuum Host To Vacuum Pipe
G00306294Courtesy of HYUNDAI MOTOR CO.
Fig 2: Locating Brake Pedal Lubrication Points
G00306297Courtesy of HYUNDAI MOTOR CO.