LEMON Manuals: Even more car manuals for everyone
Home >> Hyundai >> 2003 >> Santa Fe Base, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (2.7L V6 Engine) >> Lubrication System >> Oil Pump >> Reassembly

Oil Pump: Reassembly

WARNING: This page is about a different variant/trim than selected.
  1. Install the oil pump case with the gasket.

    Tightening torque 

    Oil pump case bolt :

    12 ~ 15 Nm (120 ~ 150 kg.cm, 9 ~ 11 lb.ft)

    Oil pump cover screw :

    8 ~ 12 Nm (80 ~ 120 kg.cm, 6 ~ 9 lb.ft)

    Fig 1: Identifying Oil Pump Case
    G00790295Courtesy of HYUNDAI MOTOR CO.
  2. Install the oil seal into the oil pump case as tightly as possible, using the special tool (09214-33000).
    Fig 2: Installing Oil Seal Into Pump Case
    G00790296Courtesy of HYUNDAI MOTOR CO.
  3. Install the relief plunger and spring, and tighten the oil relief valve plug to the specified torque.

    Tightening torque 

    Oil relief valve plug

    10 ~ 50 Nm (400 ~ 500 kg.cm, 29 ~ 36 lb.ft)

    Fig 3: Identifying Relief Plunger & Spring
    G00790297Courtesy of HYUNDAI MOTOR CO.
  4. Install the oil screen and a new gasket.

    Tightening torque 

    Oil screen bolt :

    15 ~ 22 Nm (150 ~ 220 kg.cm, 11 ~ 15 lb.ft)

  5. Clean the gasket surfaces of the cylinder block and the oil pan.
  6. Apply sealant to the groove of the oil pan flange.
    NOTE:
    1. Make the first cut approx. 4 mm from the end of the nozzle furnished with the sealant. After application of the sealant, do not exceed 15 minutes before installing the oil pan.
    2. Make sure that the sealant doesn't enter the inside of the oil pan.
  7. Install the oil pan and tighten the bolts to the specified torque.

    Tightening torque 

    Oil pan bolt

    * : 19 ~ 28 Nm (190 ~ 280 kg.cm, 14 ~ 20 lb.ft)

    ** : 5 ~ 7 Nm (50 ~ 70 kg.cm, 4 ~ 5 lb.ft)

    *** : 30 ~ 42 Nm (300 ~ 420 kg.cm, 22 ~ 30 lb.ft)

    Fig 4: Identifying Oil Pan
    G00790298Courtesy of HYUNDAI MOTOR CO.
  8. Tighten the oil pan bolts as shown in the illustration.
    Fig 5: Identifying Oil Pan Bolt Torque Sequence
    G00790299Courtesy of HYUNDAI MOTOR CO.
  9. Using a 24 mm deep socket, install the oil pressure switch after applying sealant to the threaded area.

    Sealant : Three bond No.1141E or 3M ATD

    No. 8660 or equivalent

    NOTE: Do not torque the oil pressure switch too much.

    Tightening torque 

    Oil pressure switch : 15 ~ 22 Nm (150 ~ 220 kg.cm, 11 ~ 16 lb.ft)

    Fig 6: Installing Oil Pressure Switch
    G00790300Courtesy of HYUNDAI MOTOR CO.
  10. Tighten the lower oil pan bolts as shown in figure.
    Fig 7: Lower Oil Pan Bolt Torque Sequence
    G00790301Courtesy of HYUNDAI MOTOR CO.
scientia non olet · About LEMON Manuals