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Home >> Hyundai >> 2003 >> Santa Fe Base, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (3.5L V6 Engine) >> Lubrication System >> Oil Pump >> Reassembly

Oil Pump: Reassembly

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  1. Install the oil pump case with the gasket.

    Tightening torque 

    Oil pump case bolt :

    15 ~ 20 Nm (150 ~ 200 kg.cm, 11 ~ 14 lb.ft)

    Oil pump cover screw :

    8 ~ 12 Nm (80 ~ 120 kg.cm, 6 ~ 9 lb.ft)

    Fig 1: Identifying Oil Pump Case
    G00790527Courtesy of HYUNDAI MOTOR CO.
  2. Install the oil seal into the oil pump case as tightly as possible, using the special tool (09214-33000).
    Fig 2: Installing Oil Seal Into Pump Case
    G00790528Courtesy of HYUNDAI MOTOR CO.
  3. Install the relief plunger and spring, and tighten the oil relief valve plug to the specified torque.

    Tightening torque 

    Oil relief valve plug : 40 ~ 50 Nm (400 ~ 500 kg.cm, 29 ~ 36 lb.ft)

    Fig 3: Identifying Relief Plunger & Spring
    G00790529Courtesy of HYUNDAI MOTOR CO.
  4. Install the oil screen and a new gasket.

    Tightening torque 

    Oil screen bolt :

    15 ~ 22 Nm (150 ~ 220 kg.cm, 11 ~ 15 lb.ft)

  5. Clean the gasket surfaces of the cylinder block and the oil pan.
  6. Apply sealant to the groove of the oil pan flange.
    NOTE:
    1. Make the first cut approx., 4 mm from the end of the nozzle furnished with the sealant. After application of the sealant, do not exceed 15 minutes-before installing the oil pan.
    2. Make sure that the sealant doesn't enter the inside of the oil pan.
  7. Install the oil pan and tighten the bolts to the specified torque.

    Tightening torque 

    Oil pan bolt

    * : 5 ~ 7 Nm (50 ~ 70 kg.cm, 4 ~ 5 lb.ft)

    ** : 5 ~ 7 Nm (50 ~ 70 kg.cm, 4 ~ 5 lb.ft)

    *** : 30 ~ 42 Nm (300 ~ 420 kg.cm, 22 ~ 30 lb.ft)

    T/M tightening bolt (4EA) :

    10 ~ 12 Nm (100 ~ 120 kg.cm, 7.2 ~ 9 lb.ft)

    Fig 4: Identifying Oil Pan
    G00790530Courtesy of HYUNDAI MOTOR CO.
  8. Tighten the oil pan bolts as shown in the illustration.
    Fig 5: Oil Pan Bolt Tightening Sequence
    G00790531Courtesy of HYUNDAI MOTOR CO.
  9. Using a 24 mm deep socket, install the oil pressure switch after applying sealant to the threaded area.

    Sealant: Three bond No.1104E or equivalent

    NOTE: Do not torque the oil pressure switch too much.

    Tightening torque 

    Oil pressure switch :

    8 ~ 12 Nm (80 ~ 120 kg.cm, 6 ~ 9 lb.ft)

    Fig 6: Installing Oil Pressure Switch
    G00790532Courtesy of HYUNDAI MOTOR CO.
  10. Tighten the lower oil pan bolts as shown in figure.
    Fig 7: Lower Oil Pan Bolt Tightening Sequence
    G00790533Courtesy of HYUNDAI MOTOR CO.
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