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Home >> Hyundai >> 2003 >> Santa Fe Base, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (3.5L V6 Engine) >> Intake And Exhaust System >> Intake Manifold >> Removal

Intake Manifold: Removal

WARNING: This page is about a different variant/trim than selected.
NOTE: Surge tank may also be referred to as air intake surge tank or upper intake manifold.
  1. Remove the air intake hose connected to the throttle body.
    Fig 1: Identifying Air Intake Hose
    G00790545Courtesy of HYUNDAI MOTOR CO.
  2. Remove the engine coolant hose and throttle body.
  3. Remove the P.C.V. hose and brake booster vacuum hoses.
    Fig 2: Identifying Brake Booster Hose
    G00790546Courtesy of HYUNDAI MOTOR CO.
  4. Disconnect the vacuum hose connections.
  5. Remove the surge tank stay.
    Fig 3: View Of Surge Tank
    G00790547Courtesy of HYUNDAI MOTOR CO.
  6. Remove the surge tank.
  7. Remove the surge tank and gasket.
    Fig 4: View Of Surge Tank Gasket
    G00790548Courtesy of HYUNDAI MOTOR CO.
  8. Disconnect the fuel injector harness connector.
    Fig 5: View Of Fuel Injector Harness
    G00790549Courtesy of HYUNDAI MOTOR CO.
  9. Remove the delivery pipe with the fuel injector and the pressure regulator.
    NOTE: When the delivery pipe is removed, be careful not to drop an injector.
    Fig 6: View Of Fuel Injector Delivery Pipe
    G00790550Courtesy of HYUNDAI MOTOR CO.
  10. Disconnect the wiring harness of the coolant sensor assembly.