Front Output Shaft
- Clean the front output shaft in cleaning solvent and air dry.
- Inspect for spun bearings at the front output shaft bearing areas.
- Inspect the front output internal splines and driven gear splines for damage or excessive wear.
- Replace the front output shaft if it is damaged.
- Inspect the cup plug in the front output shaft for leaking.
- Replace the cup plug if it is leaking. Refer to Transfer Case Disassemble and Transfer Case Assemble .