Circuit/System Testing
- Ignition OFF, disconnect the harness connector X1 terminal A8 ground circuit terminal at the HVAC control module.
- Ignition OFF, test for less than 1.0 ohm of resistance between the ground circuit terminal and ground.
- If greater than the specified, test the ground circuit for an open/high resistance.
- Remove the A/C compressor clutch relay.
- Verify that a test lamp illuminates between the relay coil B+ circuit terminal 85 and ground.
- If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance.
- Verify that a test lamp illuminates between the relay switch B+ circuit terminal 30 and ground.
- If the test lamp does not illuminate, test the relay switch B+ circuit for an open/high resistance. If the A/C clutch fuse is open, test the relay switch control circuit for a short to ground. If all circuits test normal, test or replace the A/C compressor clutch.
- Disconnect the harness connector at the A/C compressor clutch.
- Ignition OFF test for less than 1.0 ohm of resistance between the A/C compressor ground circuit terminal A and ground.
- If greater than the specified range, test the ground circuit for an open/high resistance.
- Connect the harness connector at the A/C compressor clutch.
- Connect a 10-amp fused jumper wire between the relay switch B+ circuit terminal 30 and the relay switch control circuit terminal 87. Verify the A/C compressor clutch engages.
- If the A/C compressor clutch does not activate, test the control circuit for an open/high resistance. If the circuit tests normal, test or replace the A/C compressor.
- Connect a test lamp between the relay control circuit terminal 86 and the relay coil B+ circuit terminal 85.
- Using a scan tool, command the A/C relay output ON and OFF. The test lamp should turn ON and OFF when changing between the commanded states.
- If the test lamp remains ON all the time, test for a short to ground on the control circuit connector X2 terminal 43. If the circuit tests normal, replace the ECM.
- If the test lamp remains OFF all the time, test for a short to voltage or an open/high resistance on the control circuit. If the circuit tests normal, replace the ECM.
- If all circuits test normal, test or replace the A/C compressor.